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Thermal Expansion Tank Product

Overview

A thermal expansion tank protects a closed water-heating system from the pressure spike that occurs when water is heated and expands but has nowhere to go. In a system with a check valve or pressure-reducing valve at the meter, heated water cannot push back into the main, so without a tank its expansion would lift the relief valve or stress the plumbing. The tank gives that extra volume somewhere to expand into.

Inside the Steel Shell, a flexible Bladder / Diaphragm divides the vessel into a water side and an air side. The Air Pre-Charge Valve sets the air pre-charge, and the Connection Fitting ties the water side into the heating loop. A Internal Liner keeps potable water off the steel, and the Mounting Bracket bracket carries the filled weight so the piping is not loaded.

How it works

The tank is shipped with an air pre-charge set through the Schrader Valve valve, and the installer matches it to the system's cold static pressure. With the system cold and at that pressure, the EPDM Diaphragm sits against the water-side wall and the tank holds almost no water.

When the water heater fires, the heated water expands. Because it cannot return to the main, the surplus flows through the Connection Nipple into the tank, pushing the EPDM diaphragm back and compressing the trapped air. The air acts as a spring: it accepts the expansion volume while the pressure rises only modestly, staying well below the relief-valve setting. As taps are opened or the water cools and contracts, the compressed air pushes the stored water back out, so the diaphragm returns toward its rest position.

The diaphragm keeps the air charge and the system water permanently separated, so the air cannot dissolve into the water and waterlog the tank. The External Coating protects the outside of the shell, the polypropylene liner protects the inside, and an O-ring at the connection seals the water side. A tank sized and pre-charged correctly absorbs every heating cycle silently and lasts for years.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

7 top-level lines · 18 rows shown · 13 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Steel Shell 3 parts expansion-tank-shell 1 3 assembly
1.1 Upper Dome expansion-tank-dome 1 part
1.2 Base Cup expansion-tank-base-cup 1 part
1.3 External Coating expansion-tank-coating 1 part
2 Bladder / Diaphragm 2 parts expansion-tank-bladder 1 2 assembly
2.1 EPDM Diaphragm expansion-tank-diaphragm 1 part
2.2 Clamp Ring expansion-tank-clamp-ring 1 part
3 Air Pre-Charge Valve 2 parts expansion-tank-air-valve 1 2 assembly
3.1 Schrader Valve expansion-tank-schrader 1 part
3.2 Valve Cap expansion-tank-valve-cap 1 part
4 Connection Fitting 2 parts expansion-tank-connection 1 2 assembly
4.1 Connection Nipple expansion-tank-nipple 1 part
4.2 O-Ring Set oring-set 1 part
5 Internal Liner expansion-tank-liner 1 part
6 Mounting Bracket 2 parts expansion-tank-mounting 1 2 assembly
6.1 Tank Bracket expansion-tank-bracket 1 part
6.2 Fastener Set fastener-set 1 part
7 O-Ring Set oring-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $20–$3k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Kohler
kohler.com ↗
Kohler, US Plumbing fixtures 1,000 units 6–12 wks
🇯🇵TOTO
toto.com ↗
Kitakyushu, JP Sanitaryware 1,000 units 6–12 wks
🇯🇵LIXIL
lixil.com ↗
Tokyo, JP Plumbing (Grohe, American Std) 1,000 units 6–12 wks
🇺🇸Moen
moen.com ↗
North Olmsted, US Faucets & fixtures 1,000 units 6–12 wks
🇨🇭Geberit
geberit.com ↗
Rapperswil, CH Sanitary systems 1,000 units 6–12 wks

356-word article