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Satellite Internet User Terminal Product

Overview

A satellite user terminal brings broadband to homes and businesses via geostationary orbit, eliminating the need for fiber or cellular infrastructure in rural areas. The system consists of a [[sat-phased-array|flat electronically-steered antenna]], a [[sat-modem-unit|modem and router]], RF up/downconversion stages, and motorized [[sat-motor-assembly|tracking]]. Unlike parabolic dishes (which mechanically point), a phased array can electronically aim its beam using phase shifters on dozens of antenna elements, enabling rapid satellite handoff and multibeam operation.

The terminal acquires a satellite by electronically scanning the beam across the orbit until it finds signal, then locks beam angle to track the satellite as Earth rotates. All data—down from satellite and up to satellite—flows through the [[sat-modem-unit|on-premises modem/router]], which hands off to local Wi-Fi or Ethernet devices.

Architecture and operation

The [[sat-phased-array|phased-array antenna]] is the key innovation. Instead of a large parabolic dish, dozens of small patch antenna elements are arranged in an X×Y grid. Each element has its own [[sat-phase-shifter|phase shifter IC]]. By commanding each phase shifter to introduce a different delay, the [[sat-beamformer-ic|beamformer processor]] creates constructive and destructive interference, "steering" the beam electronically to point at the desired satellite.

The satellite downlink (RX path) starts with a low-noise [[sat-lnb-lna|LNB (low-noise block) amplifier]] mounted at the antenna feed, boosting the weak 11.7–12.2 GHz signal by 20 dB. The [[sat-lnb-lna|local oscillator]] in the LNB shifts the signal down to an intermediate frequency (IF), typically 950–2150 MHz, which is easier to cable through the Mounting Mast to the [[sat-modem-unit|modem box]]. The modem further downconverts to baseband and demodulates DVB-S2 (digital video broadcast satellite), extracting IP packets for local delivery.

Uplink (TX path) is the reverse: the modem encodes IP packets into DVB-S2X, upconverts to IF via the [[sat-buc|block upconverter (BUC)]], the BUC shifts to the 14.0–14.5 GHz Ku uplink band, the [[sat-phy-tx|transmit amplifier]] boosts to a few watts, and the [[sat-phased-array|antenna]] radiates upward. The satellite receives, stores if necessary, and rebroadcasts to the receiver's satellite, closing the circuit.

Motorized tracking

Geostationary satellites appear stationary from Earth, but owing to slight orbital perturbations and spacecraft drift, they move slightly (±0.1° over hours). The [[sat-motor-assembly|dual-axis motor system]] tracks these changes. The [[sat-modem-unit|modem processor]] computes the satellite position (using the satellite's ephemeris, transmitted in the downlink signal), sends drive commands to the [[sat-motor-controller|motor controller]], which energizes the [[sat-azimuth-motor|azimuth and elevation motors]] to update the antenna pointing every few seconds.

The motors are slow (2–4 seconds to slew 10°) but precise: mechanical and optical [[sat-motor-encoder|position encoders]] provide feedback so the pointing is accurate to better than 0.1°. This gradual correction is invisible to users but essential for stable link.

Modulation and link adaptation

DVB-S2 uses adaptive modulation and coding (ACM). When weather is clear and SNR is high, the satellite uses 32-APSK (32-ary amplitude and phase shift keying), packing more bits per symbol and achieving higher throughput. When clouds attenuate the signal, the satellite steps back to QPSK (quadrature phase shift keying), which is more robust to noise, but at lower throughput. The [[sat-modem-unit|modem]] measures receiver SNR and feeds it back to the gateway via telemetry, which adjusts its transmission format accordingly. This feedback loop adapts link speed to weather in seconds, automatically trading throughput for reliability.

IP routing and integration

The [[sat-modem-unit|modem box]] is a complete router. It terminates the satellite link on the RF side and presents a [[sat-modem-ethernet|Gigabit Ethernet port]] on the user side. The modem runs a routing protocol (often just DHCP and NAT for residential use, or BGP for enterprise), assigns local IP addresses, and forwards packets. From the user's perspective, it looks like any other router—Wi-Fi available on board, Ethernet ports, web management interface.

The only inconvenience is latency: satellites are ~36,000 km away, so the signal takes ~120 ms to go up and ~120 ms to come back (240 ms round-trip), roughly 2–3× higher than terrestrial broadband. Real-time applications like online gaming or VoIP notice this, but web browsing, downloads, and video streaming adapt with TCP's congestion control.

Installation and setup

A technician installs the [[sat-mounting-mast|mast]] on the roof, mounts the antenna and motors, runs the single [[sat-poe-injector|PoE cable]] down to the modem box indoors. The PoE injector at the bottom supplies 48–90 V to the RF chain, motors, and modem processor over a twist-pair telephone-style cable. Once powered, the modem performs satellite acquisition: it electronically sweeps the beam, listening for the configured satellite's beacon. When found, it locks and synchronizes to the downlink signal. The user then registers with the satellite network (using a web interface), and the gateway activates the uplink. Within minutes, IP service is active.

Weather resilience and redundancy

Rain fade is the main impairment: heavy rain increases atmospheric absorption, reducing the downlink power budget and forcing the satellite to use a more robust (but slower) modulation. Some operators deploy multiple terminals or hybrid configurations (satellite + cellular backup) to ensure service continuity.

Build & assembly graph

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Bill of materials

7 top-level lines · 49 rows shown · 400 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Phased-Array Antenna 6 parts sat-phased-array 1 137 assembly
1.1 Array Substrate sat-array-substrate 1 part
1.2 Patch Element sat-patch-elements 32× 32 part
1.3 Phase Shifter sat-phase-shifter 32× 32 part
1.4 Beamformer IC sat-beamformer-ic 1 part
1.5 Feed Network sat-feed-network 1 part
1.6 SMD Passive (R/C/L) smd-passives 70× 70 part
2 Motor Drive Assembly 6 parts sat-motor-assembly 1 11 assembly
2.1 Azimuth Motor sat-azimuth-motor 1 part
2.2 Elevation Motor sat-elevation-motor 1 part
2.3 Gearbox sat-motor-gearbox 2 part
2.4 Position Encoder sat-motor-encoder 2 part
2.5 Motor Controller sat-motor-controller 1 part
2.6 Gimbal Bearing sat-motor-bearing 4 part
3 Modem/Router Unit 7 parts sat-modem-unit 1 109 assembly
3.1 Modem SoC sat-modem-soc 1 part
3.2 Router SoC sat-router-soc 1 part
3.3 System Memory sat-modem-memory 1 part
3.4 Storage sat-modem-flash 1 part
3.5 Ethernet Port sat-modem-ethernet 4 part
3.6 Heatsink sat-modem-cooling 1 part
3.7 SMD Passive (R/C/L) smd-passives 100× 100 part
4 LNB Downconverter 6 parts sat-lnb-lna 1 55 assembly
4.1 LNA MMIC sat-lna-core 1 part
4.2 Mixer sat-downconvert-mixer 1 part
4.3 Local Oscillator sat-local-oscillator 1 part
4.4 IF Filter sat-bandpass-filter 1 part
4.5 Input Connector sat-lnb-connector 1 part
4.6 SMD Passive (R/C/L) smd-passives 50× 50 part
5 Block Upconverter 6 parts sat-buc 1 45 assembly
5.1 Driver Amplifier sat-buc-driver 1 part
5.2 Upconverter sat-upconvert-mixer 1 part
5.3 TX Oscillator sat-buc-oscillator 1 part
5.4 TX Filter sat-buc-filter 1 part
5.5 Power Attenuator sat-buc-attenuator 1 part
5.6 SMD Passive (R/C/L) smd-passives 40× 40 part
6 PoE Injector 5 parts sat-poe-injector 1 34 assembly
6.1 PoE Splitter sat-poe-splitter 1 part
6.2 Input PoE Jack sat-poe-input-jack 1 part
6.3 Output Jack sat-poe-cable-jack 1 part
6.4 PoE DC/DC sat-poe-dcdc 1 part
6.5 SMD Passive (R/C/L) smd-passives 30× 30 part
7 Mounting Mast 6 parts sat-mounting-mast 1 9 assembly
7.1 Mast Pole sat-mast-pole 1 part
7.2 Antenna Bracket sat-antenna-bracket 1 part
7.3 Motor Platform sat-motor-mount 1 part
7.4 Cable Duct sat-cable-conduit 1 part
7.5 Cable Boot sat-weatherseal-boots 4 part
7.6 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $30–$50k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Cisco
cisco.com ↗
San Jose, US Networking 500 units 8–14 wks
🇺🇸Juniper
juniper.net ↗
Sunnyvale, US Networking 500 units 8–14 wks
arista.com ↗ Santa Clara, US Networking 500 units 8–14 wks
🇫🇮Nokia
nokia.com ↗
Espoo, FI Telecom equipment 500 units 8–14 wks
🇨🇳Huawei
huawei.com ↗
Shenzhen, CN Networking & telecom 500 units 8–14 wks

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