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Trekking Pole Product

Overview

A trekking pole turns a hiker's arms into a second pair of legs. Studies of pole use show reductions of 10–25% in knee-joint loading on descents, which is where the product earns its place. Mechanically it is a telescoping column: three nested aluminium tubes in the Telescoping Shaft Set, clamped at any length between 62 and 135 cm by the two lever locks of the Locking Mechanisms, with a Grip Assembly at one end and a carbide-tipped Tip & Basket Assembly at the other. Each pole weighs 255 g and holds more than 120 kg axially without a section slipping.

Length is set so the elbow sits at 90° on flat ground — typically user height × 0.68 — then shortened 5–10 cm for sustained climbs and lengthened the same for descents. The printed Length Scale makes both poles of a pair repeatable to the centimetre.

Shafts

The three tubes step down in diameter — 18 mm Upper Shaft (18 mm), 16 mm Middle Shaft (16 mm), 14 mm Lower Shaft (14 mm) — so each slides inside the one above. The alloy is 7075-T6, the strongest common aluminium grade, drawn to roughly 0.7 mm walls. Aluminium is the deliberate choice over carbon fibre here: a bent aluminium pole can be straightened over a knee and finished out the trip, while carbon fails by sudden fracture, usually from an unseen impact crack. A Stop Bushing inside each joint stops a section being pulled past its maximum-extension mark, where insufficient overlap would let the tube lever the joint apart, and a Joint Bushing centres each inner tube so the collapsed pole does not rattle.

Locking mechanisms

Each joint is clamped by an external lever lock: an over-centre Lever Cam squeezes a glass-filled nylon Clamp Collar onto the inner tube, multiplying a fingertip flick into several hundred newtons of grip. External levers displaced the older internal twist-lock expander because they work with gloves, show their state at a glance, and do not seize when wet grit gets into the joint. The Tension Adjustment Screw opposite each lever trims clamping force — the correct setting closes with firm thumb pressure and holds full body weight without slip. This is checked before any descent, since a collapsing pole under commitment is the canonical trekking-pole accident.

Grip and strap

The Grip Body (EVA) is closed-cell EVA foam canted 15° forward, which keeps the wrist neutral on flat and uphill terrain; foam absorbs no sweat or rain, unlike cork, and weighs less than rubber. The rounded Grip Top Cap is for palming the pole from above on steep steps, and the Grip Extension Sleeve below lets the hand choke down on a sidehill traverse without touching the locks.

The Wrist Strap is the most misunderstood part of the pole. Worn correctly — hand entering from below, webbing crossing the back of the wrist — the Strap Webbing carries the pole load through the wrist bones so the fingers stay relaxed; gripping hard all day is what causes forearm fatigue. The Strap Length Lock cam inside the cap adjusts length by simply pulling the strap up and re-seating it. On talus or in avalanche terrain straps come off the wrists, so a trapped pole cannot trap the arm.

Tip and baskets

Ground contact is a sintered Carbide Tip, hard enough to bite polished granite for the life of the pole. It sits in a moulded Tip Body that presses onto the lower shaft and is replaced as a unit when worn. Above it threads whichever basket the terrain demands: the 38 mm Trekking Basket for three-season trails, the 95 mm Snow Basket for snowpack, or the Rubber Tip Protector pushed over the tip for pavement and for rock the carbide would scar.

Anti-shock

The Anti-Shock Module cartridge in the upper joint puts a Coil Spring and elastomer Damper Sleeve in series with the shaft, taking the edge off each plant on long downhills. The damper matters as much as the spring — an undamped pole pogos. Going uphill the suspension absorbs pushing effort instead of impact, so the Anti-Shock Lockout ring twists the module rigid. Suspension adds about 25 g per pole, which is why minimalist poles omit it entirely.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

6 top-level lines · 30 rows shown · 29 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Telescoping Shaft Set 5 parts trekking-pole-shaft-set 1 6 assembly
1.1 Upper Shaft (18 mm) trekking-pole-upper-shaft 1 part
1.2 Middle Shaft (16 mm) trekking-pole-middle-shaft 1 part
1.3 Lower Shaft (14 mm) trekking-pole-lower-shaft 1 part
1.4 Length Scale trekking-pole-length-scale 1 part
1.5 Stop Bushing trekking-pole-stop-bushing 2 part
2 Locking Mechanisms 4 parts trekking-pole-lock-set 1 8 assembly
2.1 Lever Cam trekking-pole-lever-cam 2 part
2.2 Clamp Collar trekking-pole-clamp-collar 2 part
2.3 Tension Adjustment Screw trekking-pole-tension-screw 2 part
2.4 Joint Bushing trekking-pole-joint-bushing 2 part
3 Grip Assembly 4 parts trekking-pole-grip 1 4 assembly
3.1 Grip Body (EVA) trekking-pole-grip-body 1 part
3.2 Grip Top Cap trekking-pole-top-cap 1 part
3.3 Grip Extension Sleeve trekking-pole-grip-extension 1 part
3.4 Grip Bond trekking-pole-grip-adhesive 1 part
4 Wrist Strap 3 parts trekking-pole-strap 1 3 assembly
4.1 Strap Webbing trekking-pole-strap-webbing 1 part
4.2 Strap Liner trekking-pole-strap-padding 1 part
4.3 Strap Length Lock trekking-pole-strap-lock 1 part
5 Tip & Basket Assembly 5 parts trekking-pole-tip-assembly 1 5 assembly
5.1 Carbide Tip trekking-pole-carbide-tip 1 part
5.2 Tip Body trekking-pole-tip-body 1 part
5.3 Trekking Basket trekking-pole-trekking-basket 1 part
5.4 Snow Basket trekking-pole-snow-basket 1 part
5.5 Rubber Tip Protector trekking-pole-rubber-foot 1 part
6 Anti-Shock Module 3 parts trekking-pole-antishock 1 3 assembly
6.1 Coil Spring coil-spring 1 part
6.2 Damper Sleeve trekking-pole-damper-sleeve 1 part
6.3 Anti-Shock Lockout trekking-pole-shock-lockout 1 part

Sourcing — likely vendors

Companies that make this · indicative price $20–$2k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Coleman
coleman.com ↗
Chicago, US Camping gear 1,000 units 6–10 wks
thenorthface.com ↗ Denver, US Outdoor apparel & gear 1,000 units 6–10 wks
🇺🇸YETI
yeti.com ↗
Austin, US Coolers & drinkware 1,000 units 6–10 wks
🇫🇷Decathlon
decathlon.com ↗
Villeneuve-d'Ascq, FR Sporting goods 1,000 units 6–10 wks
🇺🇸Garmin
garmin.com ↗
Olathe, US GPS & wearables 1,000 units 6–10 wks

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