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Air Curtain Product

Overview

An air curtain hangs above a doorway and blows a fast, flat sheet of air straight down across the opening. That moving stream resists the natural exchange of air between two spaces, so a shop can keep its conditioned air inside while the door stays open for customers, and a cold store can hold temperature without a physical door. Because nothing blocks the opening, people, carts, and forklifts pass through freely.

The whole machine lives in a long Cabinet Housing mounted horizontally above the door. Room air is drawn in through the Intake & Filter on the top or back, accelerated by the fan, and thrown down through the Discharge Nozzle. A wall switch or the Control Module board sets fan speed, and a door contact can start the unit only when the door opens. Heated models add an element bank so the descending air also warms the entrance.

How it works

The heart of the unit is the Cross-Flow Blower: a long cross-flow fan barrel spun by the Induction Motor Core. Unlike a propeller fan, a cross-flow rotor takes in air along its entire length and discharges it as a uniform line, which is exactly what a door-wide air stream needs. The barrel rides on bearings at each end, and an internal scroll shapes the flow before it reaches the slot.

At the outlet, the Discharge Nozzle narrows the path so the air leaves fast and coherent, and adjustable vanes aim the jet slightly toward the outside to counter wind and stack pressure. When the jet reaches the floor it splits, most of it rolling back up on the conditioned side, which is what makes the barrier hold rather than simply dumping air outdoors.

On heated units the Electric Heater Bank sits in the discharge path. Finned resistive elements warm the passing air, a high-limit thermostat and a Thermal Fuse cut power if airflow is lost, and a contactor switches the load. The Control Module coordinates fan and heat: it runs the fan a moment before energizing the elements and purges heat after shutdown so the elements never bake in still air. A Door Limit Switch lets the unit idle until someone opens the door, saving energy. The cabinet drops from the wall on the Mounting Bracket Set brackets.

Build & assembly graph

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Bill of materials

9 top-level lines · 44 rows shown · 115 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Cabinet Housing 5 parts air-curtain-housing 1 6 assembly
1.1 Back Mounting Panel air-curtain-back-panel 1 part
1.2 End Cap air-curtain-end-cap 2 part
1.3 Front Access Cover air-curtain-front-cover 1 part
1.4 Powder-Coat Finish air-curtain-powder-coat 1 part
1.5 Fastener Set fastener-set 1 part
2 Cross-Flow Blower 6 parts air-curtain-blower 1 30 assembly
2.1 Blower Motor blower-motor 1 part
2.2 Cross-Flow Fan Barrel air-curtain-fan-barrel 1 part
2.3 Induction Motor Core 4 parts air-curtain-motor 1 24 assembly
2.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.3.3 Copper Winding copper-winding 1 part
2.3.4 Motor Housing motor-housing 1 part
2.4 Ball Bearing ball-bearing 2 part
2.5 Air Scroll / Volute air-curtain-scroll 1 part
2.6 Motor Run Capacitor air-curtain-run-capacitor 1 part
3 Intake & Filter 2 parts air-curtain-intake 1 2 assembly
3.1 Intake Grille air-curtain-intake-grille 1 part
3.2 Washable Air Filter air-curtain-filter 1 part
4 Electric Heater Bank 4 parts air-curtain-heater 1 5 assembly
4.1 Heating Element heating-element 2 part
4.2 Thermal Fuse thermal-fuse 1 part
4.3 Heater Contactor air-curtain-heat-relay 1 part
4.4 High-Limit Thermostat air-curtain-limit-thermostat 1 part
5 Discharge Nozzle 2 parts air-curtain-nozzle 1 2 assembly
5.1 Discharge Slot air-curtain-nozzle-slot 1 part
5.2 Adjustable Direction Vane air-curtain-vane 1 part
6 Control Module 5 parts air-curtain-control 1 63 assembly
6.1 Control PCB 4 parts air-curtain-control-pcb 1 53 assembly
6.1.1 Bare PCB pcb-bare 1 part
6.1.2 Microcontroller mcu 1 part
6.1.3 SMD Passive (R/C/L) smd-passives 50× 50 part
6.1.4 Relay relay 1 part
6.2 Microcontroller mcu 1 part
6.3 Relay relay 2 part
6.4 Door Limit Switch air-curtain-door-switch 1 part
6.5 Connector connector 6 part
7 Mounting Bracket Set 3 parts air-curtain-mounting 1 5 assembly
7.1 Wall Mounting Bracket air-curtain-bracket 2 part
7.2 Drop Threaded Rod air-curtain-threaded-rod 2 part
7.3 Fastener Set fastener-set 1 part
8 Wire Bundle wire-bundle 1 part
9 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $100–$20k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Carrier
carrier.com ↗
Palm Beach Gardens, US HVAC 500 units 8–14 wks
tranetechnologies.com ↗ Davidson, US HVAC 500 units 8–14 wks
🇯🇵Daikin
daikin.com ↗
Osaka, JP HVAC 500 units 8–14 wks
🇺🇸Lennox
lennox.com ↗
Richardson, US HVAC 500 units 8–14 wks
johnsoncontrols.com ↗ Milwaukee, US Building systems 500 units 8–14 wks

392-word article