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Air Assault Bike Product

Overview

An air assault bike is a fan bike. There is no resistance knob: a large bladed fan is the flywheel, and the harder the rider pedals and pushes the arms, the more air the blades have to move, so resistance climbs with effort on its own. That makes it a favorite for high-intensity intervals, where output should follow how hard someone is willing to work rather than a fixed setting.

Everything mounts to the Steel Frame, a welded steel chassis that carries the Air-Resistance Fan, the Belt Drive, the Moving Handlebars, and the Seat & Post. Two Stabilizer Foot feet keep it planted, and a small Display Console on the mast tracks the workout.

How it works

The Air-Resistance Fan is the resistance. Its many Fan Blade vanes spin on a Fan Shaft running in two ball bearings, and because air drag rises with the square of fan speed, doubling the rider effort more than doubles the resistance. A Fan Shroud cage guards the blades.

Power reaches the fan through the Belt Drive. The pedals turn a crankset, and a Drive Belt runs from a large drive pulley on the cranks up to a small driven pulley on the fan, stepping the fan to a much higher speed. A freewheel clutch lets the fan coast when the rider stops, instead of slamming the legs to a halt. The Moving Handlebars adds the arms: two push-pull levers swing on pivot bearings and tie to the cranks through Arm Linkage rods, so arms and legs drive the same fan together.

The Display Console makes the effort legible. Its Console Board reads an Cadence Sensor on the fan and converts the pulse rate into RPM, speed, calories, and watts on an LCD, all run from a pair of AA cells. The Seat & Post adjusts up, down, and fore-aft so the rider sits at a clean leg extension over the cranks.

Build & assembly graph

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Bill of materials

8 top-level lines · 40 rows shown · 115 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Steel Frame 5 parts assault-frame 1 11 assembly
1.1 Main Weldment assault-main-weldment 1 part
1.2 Fan Shroud assault-fan-shroud 1 part
1.3 Transport Wheel assault-transport-wheel 2 part
1.4 Tube End Cap assault-end-cap 6 part
1.5 Fastener Set fastener-set 1 part
2 Air-Resistance Fan 5 parts assault-fan 1 31 assembly
2.1 Fan Hub assault-fan-hub 1 part
2.2 Fan Blade assault-fan-blade 26× 26 part
2.3 Fan Shaft assault-fan-shaft 1 part
2.4 Ball Bearing ball-bearing 2 part
2.5 Driven Pulley assault-driven-pulley 1 part
3 Belt Drive 6 parts assault-drive 1 9 assembly
3.1 Crank Arm assault-crank-arm 2 part
3.2 Pedal assault-pedal 2 part
3.3 Drive Belt drive-belt 1 part
3.4 Drive Pulley assault-drive-pulley 1 part
3.5 Freewheel Clutch assault-clutch 1 part
3.6 Ball Bearing ball-bearing 2 part
4 Moving Handlebars 5 parts assault-handlebar 1 11 assembly
4.1 Arm Lever assault-arm-lever 2 part
4.2 Handle Grip assault-handle-grip 2 part
4.3 Arm Linkage assault-arm-linkage 2 part
4.4 Ball Bearing ball-bearing 4 part
4.5 Fastener Set fastener-set 1 part
5 Display Console 3 parts assault-console 1 45 assembly
5.1 Console Board 4 parts assault-console-pcb 1 43 assembly
5.1.1 Bare PCB pcb-bare 1 part
5.1.2 Microcontroller mcu 1 part
5.1.3 LCD Panel lcd-panel 1 part
5.1.4 SMD Passive (R/C/L) smd-passives 40× 40 part
5.2 Cadence Sensor assault-cadence-sensor 1 part
5.3 Console Housing assault-console-housing 1 part
6 Seat & Post 4 parts assault-seat 1 4 assembly
6.1 Saddle assault-saddle 1 part
6.2 Seat Post assault-seat-post 1 part
6.3 Post Clamp assault-post-clamp 1 part
6.4 Fastener Set fastener-set 1 part
7 Stabilizer Foot assault-stabilizer 2 part
8 Fastener Set fastener-set 2 part

Sourcing — likely vendors

Companies that make this · indicative price $100–$10k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Life Fitness
lifefitness.com ↗
Rosemont, US Fitness equipment 200 units 8–14 wks
🇮🇹Technogym
technogym.com ↗
Cesena, IT Fitness equipment 200 units 8–14 wks
🇺🇸Peloton
onepeloton.com ↗
New York, US Connected fitness 200 units 8–14 wks
johnsonhealthtech.com ↗ Taichung, TW Fitness (Matrix) 200 units 8–14 wks
🇺🇸Precor
precor.com ↗
Woodinville, US Fitness equipment 200 units 8–14 wks

326-word article