Air Assault Bike Product
Overview
An air assault bike is a fan bike. There is no resistance knob: a large bladed fan is the flywheel, and the harder the rider pedals and pushes the arms, the more air the blades have to move, so resistance climbs with effort on its own. That makes it a favorite for high-intensity intervals, where output should follow how hard someone is willing to work rather than a fixed setting.
Everything mounts to the Steel Frame, a welded steel chassis that carries the Air-Resistance Fan, the Belt Drive, the Moving Handlebars, and the Seat & Post. Two Stabilizer Foot feet keep it planted, and a small Display Console on the mast tracks the workout.
How it works
The Air-Resistance Fan is the resistance. Its many Fan Blade vanes spin on a Fan Shaft running in two ball bearings, and because air drag rises with the square of fan speed, doubling the rider effort more than doubles the resistance. A Fan Shroud cage guards the blades.
Power reaches the fan through the Belt Drive. The pedals turn a crankset, and a Drive Belt runs from a large drive pulley on the cranks up to a small driven pulley on the fan, stepping the fan to a much higher speed. A freewheel clutch lets the fan coast when the rider stops, instead of slamming the legs to a halt. The Moving Handlebars adds the arms: two push-pull levers swing on pivot bearings and tie to the cranks through Arm Linkage rods, so arms and legs drive the same fan together.
The Display Console makes the effort legible. Its Console Board reads an Cadence Sensor on the fan and converts the pulse rate into RPM, speed, calories, and watts on an LCD, all run from a pair of AA cells. The Seat & Post adjusts up, down, and fore-aft so the rider sits at a clean leg extension over the cranks.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
8 top-level lines · 40 rows shown · 115 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Steel Frame 5 parts | assault-frame | 1× | 1 | 11 | assembly |
| 1.1 | Main Weldment | assault-main-weldment | 1× | 1 | — | part |
| 1.2 | Fan Shroud | assault-fan-shroud | 1× | 1 | — | part |
| 1.3 | Transport Wheel | assault-transport-wheel | 2× | 2 | — | part |
| 1.4 | Tube End Cap | assault-end-cap | 6× | 6 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Air-Resistance Fan 5 parts | assault-fan | 1× | 1 | 31 | assembly |
| 2.1 | Fan Hub | assault-fan-hub | 1× | 1 | — | part |
| 2.2 | Fan Blade | assault-fan-blade | 26× | 26 | — | part |
| 2.3 | Fan Shaft | assault-fan-shaft | 1× | 1 | — | part |
| 2.4 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2.5 | Driven Pulley | assault-driven-pulley | 1× | 1 | — | part |
| 3 | Belt Drive 6 parts | assault-drive | 1× | 1 | 9 | assembly |
| 3.1 | Crank Arm | assault-crank-arm | 2× | 2 | — | part |
| 3.2 | Pedal | assault-pedal | 2× | 2 | — | part |
| 3.3 | Drive Belt | drive-belt | 1× | 1 | — | part |
| 3.4 | Drive Pulley | assault-drive-pulley | 1× | 1 | — | part |
| 3.5 | Freewheel Clutch | assault-clutch | 1× | 1 | — | part |
| 3.6 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 4 | Moving Handlebars 5 parts | assault-handlebar | 1× | 1 | 11 | assembly |
| 4.1 | Arm Lever | assault-arm-lever | 2× | 2 | — | part |
| 4.2 | Handle Grip | assault-handle-grip | 2× | 2 | — | part |
| 4.3 | Arm Linkage | assault-arm-linkage | 2× | 2 | — | part |
| 4.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 4.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 5 | Display Console 3 parts | assault-console | 1× | 1 | 45 | assembly |
| 5.1 | Console Board 4 parts | assault-console-pcb | 1× | 1 | 43 | assembly |
| 5.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 5.1.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 5.1.3 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 5.1.4 | SMD Passive (R/C/L) | smd-passives | 40× | 40 | — | part |
| 5.2 | Cadence Sensor | assault-cadence-sensor | 1× | 1 | — | part |
| 5.3 | Console Housing | assault-console-housing | 1× | 1 | — | part |
| 6 | Seat & Post 4 parts | assault-seat | 1× | 1 | 4 | assembly |
| 6.1 | Saddle | assault-saddle | 1× | 1 | — | part |
| 6.2 | Seat Post | assault-seat-post | 1× | 1 | — | part |
| 6.3 | Post Clamp | assault-post-clamp | 1× | 1 | — | part |
| 6.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 7 | Stabilizer Foot | assault-stabilizer | 2× | 2 | — | part |
| 8 | Fastener Set | fastener-set | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $100–$10k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| lifefitness.com ↗ | Rosemont, US | Fitness equipment | 200 units | 8–14 wks |
| technogym.com ↗ | Cesena, IT | Fitness equipment | 200 units | 8–14 wks |
| 🇺🇸Peloton onepeloton.com ↗ | New York, US | Connected fitness | 200 units | 8–14 wks |
| johnsonhealthtech.com ↗ | Taichung, TW | Fitness (Matrix) | 200 units | 8–14 wks |
| 🇺🇸Precor precor.com ↗ | Woodinville, US | Fitness equipment | 200 units | 8–14 wks |
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