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Water Booster Pump

Product

Overview

The Water Booster Pump raises and holds domestic water pressure on demand. A variable-frequency drive watches a discharge transducer and trims motor speed so that pressure stays at the setpoint regardless of how many taps are open. The package mounts the Pump End, Drive Motor and Variable-Frequency Controller on a single Base / Bracket, with a small Pressure Tank to absorb minor draws and stop the pump from short-cycling.

Booster pumps serve buildings where the mains pressure is too low or sags under demand: upper floors of apartment blocks, houses on long service lines, and irrigation or filtration loops that need a steady inlet pressure.

How it works

Water enters the Pump End, a vertical stack of five impeller-and-diffuser Pump Stage units sealed inside a stainless casing. Each stage adds head, so the stack can lift pressure far beyond what a single impeller delivers. The Drive Motor, a TEFC induction motor, is close-coupled to the stack and turns the shaft through all stages.

The Variable-Frequency Controller is the brain. A pressure transducer reports discharge pressure to the inverter board, which varies output frequency to hold the setpoint. When demand drops, the drive slows the motor; when several fixtures open at once, it ramps up. This eliminates the pressure swings of a fixed-speed pump cycling on a pressure switch, and it cuts energy use at part load.

The Check Valve holds the column of water in the riser when the pump stops, so the system does not lose prime or hammer on restart. The Pressure Gauge gives a local read of discharge pressure for commissioning. The Pressure Tank carries a butyl bladder over an air pre-charge: a hand wash or toilet refill is met from the stored water without starting the motor, which spares the drive thousands of needless cycles.

Power lands at the Terminal Box, which separates supply and motor leads. The whole hydraulic train rides on a cast base that aligns the motor, pump end and tank and carries the assembly load.

Water Booster Pump parts and their functions

10 top-level parts · 151 parts in total · full bill of materials below
Water Booster Pump parts diagram: 1 drive motor, 2 pump end, 3 variable-frequency controller, 4 pressure tank, 5 check valve, 6 pressure gauge, 7 terminal box, 8 base / bracket, 9 o-ring set, 10 fastener set. 151 parts in 10 top-level items.
Water Booster Pump parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Drive Motor 6 parts 1× Variable-speed drive motor
2 Pump End 7 parts 1× Multistage hydraulic end
3 Variable-Frequency Controller 7 parts 1× Variable-frequency controller
4 Pressure Tank 3 parts 1× Pressure accumulator
5 Check Valve 1× Non-return valve
6 Pressure Gauge 1× Discharge pressure gauge
7 Terminal Box 2 parts 1× Power wiring junction
8 Base / Bracket 1× Mounting base/bracket
9 O-Ring Set 1× Stage and casing seals
10 Fastener Set 1× Through-bolting and mounts

3D model

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Build & assembly graph

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Bill of materials for Water Booster Pump

10 top-level lines · 44 rows shown · 151 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Drive Motor 6 parts booster-pump-motor 1× 1 27 assembly
1.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
1.1.1 Stator Core (laminations) stator-core 1× 1 · part
1.1.2 Copper Winding copper-winding 1× 1 · part
1.1.3 Slot Insulation stator-insulation 1× 1 · part
1.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
1.2.1 Rotor Shaft rotor-shaft 1× 1 · part
1.2.2 Rotor Core rotor-core 1× 1 · part
1.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
1.2.4 Ball Bearing ball-bearing 1× 1 · part
1.3 Copper Winding copper-winding 1× 1 · part
1.4 Motor Housing motor-housing 1× 1 · part
1.5 Ball Bearing ball-bearing 2× 2 · part
1.6 Oil Seal oil-seal 1× 1 · part
2 Pump End 7 parts booster-pump-pump-end 1× 1 17 assembly
2.1 Pump Casing booster-pump-casing 1× 1 · part
2.2 Pump Stage 2 parts booster-pump-stage 5× 5 2 assembly
2.2.1 Stage Impeller booster-pump-impeller 1× 5 · part
2.2.2 Stage Diffuser booster-pump-diffuser 1× 5 · part
2.3 Pump Shaft booster-pump-shaft 1× 1 · part
2.4 Stage Wear Ring booster-pump-wear-ring 2× 2 · part
2.5 Suction Port booster-pump-suction-port 1× 1 · part
2.6 Discharge Port booster-pump-discharge-port 1× 1 · part
2.7 O-Ring Set oring-set 1× 1 · part
3 Variable-Frequency Controller 7 parts booster-pump-vfd 1× 1 96 assembly
3.1 Bare PCB pcb-bare 1× 1 · part
3.2 Microcontroller mcu 1× 1 · part
3.3 SMD Passive (R/C/L) smd-passives 90× 90 · part
3.4 IGBT Power Module igbt-module 1× 1 · part
3.5 LCD Panel lcd-panel 1× 1 · part
3.6 Pressure Sensor pressure-sensor 1× 1 · part
3.7 Controller Enclosure booster-pump-vfd-enclosure 1× 1 · part
4 Pressure Tank 3 parts booster-pump-tank 1× 1 3 assembly
4.1 Tank Shell booster-pump-tank-shell 1× 1 · part
4.2 Water Bladder booster-pump-bladder 1× 1 · part
4.3 Air Charge Valve booster-pump-air-valve 1× 1 · part
5 Check Valve booster-pump-check-valve 1× 1 · part
6 Pressure Gauge booster-pump-gauge 1× 1 · part
7 Terminal Box 2 parts booster-pump-terminal-box 1× 1 3 assembly
7.1 Wire Bundle wire-bundle 1× 1 · part
7.2 Connector connector 2× 2 · part
8 Base / Bracket booster-pump-base 1× 1 · part
9 O-Ring Set oring-set 1× 1 · part
10 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $20–$3k. How estimates work
VendorHQSpecialtyMOQLead time
🇺🇸Kohler
kohler.com ↗
Kohler, US Plumbing fixtures 1,000 units 6–12 wks
🇯🇵TOTO
toto.com ↗
Kitakyushu, JP Sanitaryware 1,000 units 6–12 wks
🇯🇵LIXIL
lixil.com ↗
Tokyo, JP Plumbing (Grohe, American Std) 1,000 units 6–12 wks
🇺🇸Moen
moen.com ↗
North Olmsted, US Faucets & fixtures 1,000 units 6–12 wks
🇨🇭Geberit
geberit.com ↗
Rapperswil, CH Sanitary systems 1,000 units 6–12 wks

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