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CCTV Camera Product

Overview

This is an outdoor pan-tilt-zoom IP dome camera, the workhorse of perimeter and street surveillance. Behind a clear bubble in the Dome Housing sits a Camera Module that pairs a high-resolution CMOS sensor with a long-range motorized varifocal lens, so an operator can frame a wide scene or push in on a single face a hundred metres away. The whole optical head rides on the Pan-Tilt Mechanism, which spins continuously through 360 degrees and tilts from the horizon to straight down, letting one camera cover the ground that would otherwise need several fixed units.

Power and video travel over a single cable. The Network Port takes Power-over-Ethernet from the switch, runs the camera, and carries the compressed stream back out, so installation is one run of Cat-6 instead of separate power and coax. After dark the IR Illuminator floods the scene with invisible infrared light and the sensor switches to monochrome night mode. Recording can land on a network video recorder or stay local on the microSD Slot card, and a built-in Microphone adds audio. Because it lives outdoors, the housing is sealed to IP66 and a Climate Module module keeps the optics clear in freezing weather.

How it works

Light enters through the bubble and the motorized lens, passes the IR-cut filter, and lands on the CMOS sensor inside the Camera Module. The sensor's digital pixel stream feeds the Mainboard, where a video SoC and a hardware H.265 encoder compress it into a low-bitrate stream that the Ethernet PHY hands to the network port. The same board's MCU drives the stepper motors: the Pan-Tilt Mechanism aims the head while a slip ring passes power and signal across the spinning pan joint, and the Zoom & Focus Drive motors set zoom and focus so the image stays sharp as the lens moves.

A light sensor on the illuminator board watches ambient brightness; when it falls below threshold the board swings the IR-cut filter out of the optical path and switches on the infrared LEDs, and the sensor reads the reflected IR as a grayscale image. The Network Port negotiates PoE+ with the switch to pull the roughly 25 watts the motors, heater, and illuminator need at full draw. In cold conditions the heater in the Climate Module module warms the bubble to stop condensation and frost while the blower evens out the air inside the sealed dome. Footage is encoded continuously and either streamed to a recorder over ONVIF or looped onto the microSD card so recent clips survive a network outage.

Build & assembly graph

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Bill of materials

12 top-level lines · 56 rows shown · 288 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Dome Housing 5 parts cctv-camera-dome-housing 1 6 assembly
1.1 Dome Base cctv-camera-dome-base 1 part
1.2 Dome Bubble cctv-camera-dome-bubble 1 part
1.3 O-Ring Set oring-set 2 part
1.4 Sun Shield cctv-camera-sun-shield 1 part
1.5 Fastener Set fastener-set 1 part
2 Camera Module 4 parts cctv-camera-module 1 4 assembly
2.1 CMOS Image Sensor image-sensor 1 part
2.2 Lens Assembly camera-lens 1 part
2.3 IR-Cut Filter cctv-camera-ir-cut 1 part
2.4 Bare PCB pcb-bare 1 part
3 Pan-Tilt Mechanism 5 parts cctv-camera-pan-tilt 1 57 assembly
3.1 Pan Motor 4 parts cctv-camera-pan-motor 1 25 assembly
3.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.1.3 Motor Housing motor-housing 1 part
3.1.4 Ball Bearing ball-bearing 2 part
3.2 Tilt Motor 4 parts cctv-camera-tilt-motor 1 25 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.2.3 Motor Housing motor-housing 1 part
3.2.4 Ball Bearing ball-bearing 2 part
3.3 Helical Gear Pair gear-pair 2 part
3.4 Slip Ring cctv-camera-slip-ring 1 part
3.5 Ball Bearing ball-bearing 4 part
4 Zoom & Focus Drive 3 parts cctv-camera-zoom-drive 1 3 assembly
4.1 Zoom Motor cctv-camera-zoom-motor 1 part
4.2 Focus Motor cctv-camera-focus-motor 1 part
4.3 Helical Gear Pair gear-pair 1 part
5 IR Illuminator 3 parts cctv-camera-ir-illuminator 1 14 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 IR LED cctv-camera-ir-led 12× 12 part
5.3 Light Sensor cctv-camera-light-sensor 1 part
6 Mainboard 8 parts cctv-camera-mainboard 1 190 assembly
6.1 Bare PCB pcb-bare 1 part
6.2 Compute SoC Module soc-module 1 part
6.3 Microcontroller mcu 1 part
6.4 H.265 Encoder cctv-camera-encoder 1 part
6.5 Ethernet PHY cctv-camera-eth-phy 1 part
6.6 Flash Memory cctv-camera-flash 1 part
6.7 SMD Passive (R/C/L) smd-passives 180× 180 part
6.8 Connector connector 4 part
7 Network Port 2 parts cctv-camera-network-port 1 2 assembly
7.1 Connector connector 1 part
7.2 PoE Module cctv-camera-poe-module 1 part
8 microSD Slot cctv-camera-storage 1 part
9 Microphone cctv-camera-mic 1 part
10 Climate Module 2 parts cctv-camera-climate 1 2 assembly
10.1 Heater cctv-camera-heater 1 part
10.2 Blower cctv-camera-blower 1 part
11 Mounting Bracket 2 parts cctv-camera-mount 1 2 assembly
11.1 Bracket Arm cctv-camera-bracket-arm 1 part
11.2 Fastener Set fastener-set 1 part
12 Wiring Harness 2 parts cctv-camera-wiring 1 6 assembly
12.1 Wire Bundle wire-bundle 1 part
12.2 Connector connector 5 part

Sourcing — likely vendors

Companies that make this · indicative price $200–$100M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
smithsdetection.com ↗ London, GB Security screening made to order 24–52 wks
🇺🇸Leidos
leidos.com ↗
Reston, US Security & screening made to order 24–52 wks
🇺🇸Rapiscan
rapiscansystems.com ↗
Torrance, US X-ray screening made to order 24–52 wks
🇫🇷Thales
thalesgroup.com ↗
Paris, FR Defense electronics made to order 24–52 wks
🇬🇧BAE Systems
baesystems.com ↗
London, GB Defense made to order 24–52 wks

458-word article