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Automated Colony Counter Product

Overview

An automated colony counter does in two seconds what a microbiologist used to do by hand with a marker pen and a tally counter: count the bacterial or fungal colonies grown on a culture plate. Colony counts underlie a huge amount of routine lab work — testing water and food for contamination, measuring how well a disinfectant works, titering a bacterial stock. Counting hundreds of dots by eye is slow, tiring, and inconsistent between people, so the instrument photographs the plate and lets software do the counting under fixed, repeatable lighting.

The result is not just a number but an annotated image, with every colony the software counted marked on screen, so the operator can confirm the count or nudge it where colonies merged or the agar was cloudy.

How it works

A culture plate is set on the Dish Stage, a recessed platform with a contrast background and adapters that center any dish size in the same spot every time — consistent placement is what makes repeat counts comparable. Above it, the Illumination Dome floods the plate with even light. Lighting is the quiet heart of the instrument: faint or translucent colonies only stand out under shadow-free illumination, so white LED rings light the dome for reflected views while a backlight panel can light the dish from beneath for transmitted-light counting.

The Imaging Camera looks straight down through a fixed lens, capturing the whole plate sharp and in frame. Its frames go to the Image-Processing Board, a vision SoC that segments the image, separates colonies that touch, and applies size, shape, and color gates so debris and bubbles are not miscounted as growth. Out comes a count and an overlay marking each detected colony.

That overlay appears on the Touchscreen Display, where the operator confirms or corrects it before exporting the result. The whole stage sits inside the Housing, whose Light Shroud blocks room light so every plate is imaged under the same controlled conditions rather than whatever the bench lighting happens to be.

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Bill of materials

8 top-level lines · 44 rows shown · 322 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Imaging Camera 5 parts cc-imaging-camera 1 78 assembly
1.1 CMOS Image Sensor image-sensor 1 part
1.2 Lens Assembly camera-lens 1 part
1.3 Camera Board 4 parts cc-camera-board 1 74 assembly
1.3.1 Bare PCB pcb-bare 1 part
1.3.2 Microcontroller mcu 1 part
1.3.3 SMD Passive (R/C/L) smd-passives 70× 70 part
1.3.4 Connector connector 2 part
1.4 Camera Mount cc-camera-mount 1 part
1.5 Anti-Glare Filter cc-lens-filter 1 part
2 Illumination Dome 4 parts cc-illumination-dome 1 49 assembly
2.1 LED Ring cc-led-ring 2 part
2.2 Backlight Panel cc-backlight 1 part
2.3 Diffusing Dome cc-dome-shell 1 part
2.4 LED Driver Board 3 parts cc-led-driver 1 45 assembly
2.4.1 Bare PCB pcb-bare 1 part
2.4.2 Power MOSFET mosfet 4 part
2.4.3 SMD Passive (R/C/L) smd-passives 40× 40 part
3 Dish Stage 3 parts cc-dish-stage 1 5 assembly
3.1 Stage Plate cc-stage-plate 1 part
3.2 Dish Adapter cc-dish-adapter 3 part
3.3 Marking Pen Holder cc-stage-pen 1 part
4 Image-Processing Board 6 parts cc-processing-board 1 172 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Compute SoC Module soc-module 1 part
4.3 RAM Module cc-ram-module 1 part
4.4 Storage Module cc-storage-module 1 part
4.5 SMD Passive (R/C/L) smd-passives 160× 160 part
4.6 Connector connector 8 part
5 Touchscreen Display 4 parts cc-display 1 5 assembly
5.1 LCD Panel lcd-panel 1 part
5.2 Touch Digitizer touch-digitizer 1 part
5.3 Bare PCB pcb-bare 1 part
5.4 Connector connector 2 part
6 Housing 4 parts cc-housing 1 11 assembly
6.1 Enclosure 3 parts cc-enclosure 1 5 assembly
6.1.1 Sheet Metal Panel sheet-panel 2 part
6.1.2 End Cap cc-end-cap 2 part
6.1.3 Thermal Interface Pad cc-thermal-pad 1 part
6.2 Light Shroud cc-light-shroud 1 part
6.3 Foot cc-foot 4 part
6.4 Fastener Set fastener-set 1 part
7 Wire Bundle wire-bundle 1 part
8 Power Supply power-supply 1 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

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