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Communications Payload Assembly

Bent-pipe transponder repeater: receive antennas, low-noise front end, frequency conversion, high-power amplification, channelization and transmit antennas. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Build & assembly graph

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Bill of materials

8 top-level lines · 29 rows shown · 258 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Receive Antenna Reflector communications-satellite-rx-antenna 2 part
2 Feed Horn 3 parts communications-satellite-feed-horn 4 4 assembly
2.1 Corrugated Horn Flare communications-satellite-horn-flare 4 part
2.2 Orthomode Transducer communications-satellite-omt 4 part
2.3 Connector connector 8 part
3 Low-Noise Amplifier 3 parts communications-satellite-lna 4 4 assembly
3.1 Bare PCB pcb-bare 4 part
3.2 SMD Passive (R/C/L) smd-passives 4 part
3.3 Connector connector 8 part
4 Frequency Converter 4 parts communications-satellite-frequency-converter 4 5 assembly
4.1 Bare PCB pcb-bare 4 part
4.2 SMD Passive (R/C/L) smd-passives 4 part
4.3 Microcontroller mcu 4 part
4.4 Connector connector 8 part
5 Output Multiplexer (OMUX) 2 parts communications-satellite-output-multiplexer 2 13 assembly
5.1 Waveguide Channel Filter communications-satellite-waveguide-filter 12× 24 part
5.2 Combining Manifold communications-satellite-manifold 2 part
6 Traveling-Wave Tube Amplifier 3 parts communications-satellite-twta 24× 24 6 assembly
6.1 Traveling-Wave Tube communications-satellite-twt 24 part
6.2 Electronic Power Conditioner 3 parts communications-satellite-epc 24 3 assembly
6.2.1 Bare PCB pcb-bare 24 part
6.2.2 SMD Passive (R/C/L) smd-passives 24 part
6.2.3 IGBT Power Module igbt-module 24 part
6.3 Connector connector 48 part
7 Solid-State Power Amplifier 3 parts communications-satellite-sspa 8 4 assembly
7.1 Bare PCB pcb-bare 8 part
7.2 SMD Passive (R/C/L) smd-passives 8 part
7.3 Connector connector 16 part
8 Transmit Antenna Reflector communications-satellite-tx-reflector 2 part

Used in 1 assembly

Sourcing — likely vendors

Companies that make this · indicative price $0.50–$100 · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks