Emergency Exit Light Product

Overview

The emergency exit light is an illuminated EXIT sign carrying its own backup power so the legend stays lit through a mains failure. In normal operation it runs from the building supply while trickle-charging an onboard battery. When the supply drops, an automatic transfer circuit switches the LED string onto the battery rail within milliseconds and holds the legend illuminated for the code-required 90 minutes. The unit is mandated on egress paths by building and life-safety codes, and a periodic self-test verifies that the battery can still carry the load.

Construction

The sign is built around a two-piece Housing whose front bezel frames an edge-lit acrylic EXIT Legend Panel screen-printed with the EXIT legend; snap-in chevrons set the egress direction. Behind the legend, the LED Board carries a string of white SMD LEDs that inject light into the panel edge for even illumination.

The Control Board is the working core. It charges the pack through a constant-current charging circuit, monitors the mains, and runs the transfer/inverter stage that re-routes the LEDs to battery on power loss. A self-test button forces a battery-discharge test and a status LED reports charge and fault states. Power for the outage comes from the Backup Battery, a Li-ion pack with its own protection and balancing board sized for the 90-minute duration.

Building power lands at the AC Input terminal block, which feeds the control board through the line, neutral, and earth conductors. The Mounting Bracket bracket fixes the sign to a wall or ceiling junction box, with a canopy concealing the wiring at the mounting point.', },

'floodlight': { specs: [ ['Type', 'Outdoor LED floodlight with PIR'], ['Rated power', '100 W'], ['Luminous flux', '13,000 lm'], ['Efficacy', '130 lm/W'], ['CCT options', '3000 K / 4000 K / 6500 K'], ['CRI', '> 80 Ra'], ['Beam angle', '120° flood'], ['Light source', 'COB + SMD LED array on MCPCB'], ['Input voltage', '100-277 VAC, 50/60 Hz'], ['Power factor', '> 0.9'], ['Ingress rating', 'IP65'], ['Surge protection', '4 kV line-to-line'], ['PIR range / angle', '12 m, 120°'], ['Rated lifespan', '50,000 h (L70)'], ], body: '## Overview

The LED floodlight is a wide-beam outdoor luminaire for area, facade, and security lighting. A 100 W LED engine delivers a 120-degree flood pattern at around 130 lumens per watt, sealed to IP65 so it survives rain and wash-down. An integral passive-infrared sensor switches the fixture on detected motion and times it back off, and a potted constant-current driver with surge protection runs the LEDs from any mains supply between 100 and 277 volts.

Construction

Everything hangs on the Housing Assembly, a front-open ADC12 aluminium die-casting whose finned rear acts as the heat sink. A stamped U-bracket carries the body and a tilt-lock bolt sets the aiming angle. Inside, the LED Light Engine reflow-solders a high-power COB package and a surround of mid-power SMD LEDs to a metal-core PCB; a silicone gap pad presses the board against the casting so junction heat conducts straight into the fins.

The Optics Assembly shapes and seals the output: a vacuum-aluminised reflector collimates the flood beam, a tempered-glass window protects the cavity, and a silicone perimeter gasket maintains the seal. Power conditioning lives in the LED Driver, an isolated AC-DC constant-current stage resin-potted in a steel can, fronted by a bridge rectifier and an MOV/GDT surge stage.

The PIR Motion Sensor reads occupancy through a faceted Fresnel dome focusing infrared zones onto a dual-element pyroelectric detector. Mains enters through the Cable Entry Assembly, whose compression gland grips the supply lead and holds the IP65 rating at the cable penetration.', },

'high-bay-light': { specs: [ ['Type', 'UFO round LED high bay'], ['Rated power', '150 W'], ['Luminous flux', '21,000 lm'], ['Efficacy', '140 lm/W'], ['CCT options', '4000 K / 5000 K'], ['CRI', '> 80 Ra'], ['Beam angle', '90° / 120° reflector options'], ['LED array', '120 mid-power white packages on MCPCB'], ['Input voltage', '100-277 VAC, 50/60 Hz'], ['Power factor', '> 0.9'], ['Ingress rating', 'IP65'], ['Surge protection', '10 kV with external SPD'], ['Mounting height', '5-12 m'], ['Rated lifespan', '50,000 h (L70)'], ['Sensor', 'Optional PIR motion / daylight'], ], body: '## Overview

The LED high bay is a round, UFO-style luminaire for high ceilings in warehouses, factories, and gymnasiums. At 150 watts it pushes roughly 21,000 lumens downward at about 140 lumens per watt, hung from a ceiling point on a hook. An integrated isolated driver and an optional occupancy/daylight sensor let it replace 400 W metal-halide fixtures while cutting energy and eliminating warm-up and re-strike delay.

Construction

The Finned Heat Sink Body is the structural backbone: a die-cast aluminium body with radial cooling fins, a cast hanging boss for the hook, and a thermal pad that couples the LED board to the metal. Mounted to it, the LED Board (MCPCB) is a round MCPCB carrying 120 mid-power white LED packages reflow-soldered for tight thermal contact, each a blue InGaN die under yellow phosphor.

Light shaping comes from the anodised Aluminium Reflector ring, which sets the flood pattern, while the PC Diffuser Cover seals and diffuses the output to IP65 through a frosted polycarbonate dome, gasket, and retaining ring. The LED Driver Module converts mains to the regulated string current; its sealed can holds a bridge rectifier, a ferrite flyback isolation transformer, bulk electrolytic capacitors, and a constant-current controller IC with PWM dimming.

The fixture hangs from the Mounting Bracket & Hook hook and safety chain, and an optional plug-in Motion/Daylight Sensor adds PIR occupancy and daylight control. A Surge Protector clamps line transients ahead of the driver to protect it from switching and lightning surges.', },

'led-bulb': { specs: [ ['Type', 'A19 retrofit LED bulb'], ['Base', 'E26/E27 medium screw'], ['Rated power', '9 W'], ['Replaces', '60 W incandescent'], ['Luminous flux', '800 lm'], ['Efficacy', '89 lm/W'], ['CCT options', '2700 K / 4000 K / 5000 K'], ['CRI', '> 80 Ra'], ['Beam angle', '~220° omnidirectional'], ['Input voltage', '120 VAC (or 220-240 VAC)'], ['Power factor', '> 0.7'], ['Dimmable', 'Optional TRIAC-dimmable variant'], ['Rated lifespan', '15,000-25,000 h'], ['Switching cycles', '> 15,000'], ], body: '## Overview

The LED bulb is a screw-in retrofit lamp that drops into a standard Edison socket in place of a 60 W incandescent. At 9 watts it produces around 800 lumens of broadly omnidirectional light, drawing roughly a seventh of the energy of the lamp it replaces and lasting fifteen to twenty-five times as long. Inside the familiar A19 envelope sit a mains driver, an LED board, and a heat sink that together make the LEDs usable on raw AC.

Construction

Mains enters through the Edison Screw Base, an E26/E27 cap whose threaded screw shell forms the neutral contact and whose tip eyelet carries the live conductor, the two isolated by a vitrite base insulator. From there power reaches the Driver Board, a non-isolated constant-current stage that rectifies the AC through a bridge rectifier, smooths it across an electrolytic capacitor, and regulates LED current with a driver IC; a flameproof fusible resistor limits inrush and opens on fault.

The light itself comes from the LED Board (MCPCB), an aluminium MCPCB carrying eight phosphor-converted white LED packages reflow-soldered for low thermal resistance. Because LED life depends on junction temperature, the board mounts to the Heat Sink Body, a die-cast aluminium body forming the bulb neck, with a Thermal Interface Pad bridging the two. A polycarbonate Diffuser Dome dome scatters the output into an even, glare-free A19 distribution and closes the optical cavity.', },

'led-panel-light': { specs: [ ['Type', 'Edge-lit recessed LED panel'], ['Nominal size', '600 x 600 mm (2x2 ft)'], ['Rated power', '40 W'], ['Luminous flux', '4,400 lm'], ['Efficacy', '110 lm/W'], ['CCT options', '3000 K / 4000 K / 6500 K'], ['CRI', '> 80 Ra'], ['UGR', '< 19 (low glare)'], ['LED edge strips', '4x MCPCB, ~70 chips each'], ['Input voltage', '100-240 VAC via external driver'], ['Power factor', '> 0.9'], ['Dimming', 'Optional 0-10 V / DALI driver'], ['Mounting', 'Recessed grid, surface, or suspended'], ['Rated lifespan', '50,000 h (L70)'], ], body: '## Overview

The LED panel light is a thin, edge-lit luminaire sized to drop into a 600x600 mm suspended-ceiling grid. Rather than facing the room with LEDs, it fires them sideways into a light guide plate that re-emits the light evenly across its whole face, giving a low-glare, uniform surface used widely in offices, schools, and clinics. An external constant-current driver powers the panel through a quick-connect lead.

Construction

The optical stack is held by the Aluminium Frame, an anodised aluminium perimeter of four extruded profiles whose stepped channel seats the panel layers and sinks heat from the edge strips. The light source is the set of LED Edge Strip boards, aluminium MCPCBs each carrying around seventy mid-power white LED chips that inject light into the guide edge through thermal tape bonding them to the frame.

At the centre, the Light Guide Plate is a cast PMMA plate whose micro-dot extraction pattern turns edge-injected light into even surface emission. A Diffuser Sheet sheet over the guide hides hotspots, a Reflector Sheet sheet behind it bounces escaping light forward, and a sheet-steel back plate closes and stiffens the stack.

Power comes from the external LED Driver, a metal-housed constant-current supply with a bridge rectifier and switching transformer feeding the panel through an output connector. The Input Lead carries that output to a panel-side mating connector, and a Mounting Kit of spring clips and brackets fixes the panel into a recessed cut-out or surface position.', },

'neon-sign': { specs: [ ['Type', 'LED flex-neon custom sign'], ['Tube', 'Silicone neon-flex, 6x12 / 8x16 mm profile'], ['Light source', 'SMD LEDs along flexible strip'], ['LED density', '120 LEDs/m'], ['Min bend radius', '25-40 mm'], ['CCT / colour', 'Fixed colour or tunable white'], ['Input voltage', '12 VDC (or 24 VDC)'], ['Power draw', '8-10 W per metre of tube'], ['Driver', 'Low-voltage constant-voltage LED supply'], ['Control', 'RF/IR dimmer with handheld remote'], ['Backing', 'CNC/laser-cut acrylic or PVC'], ['Ingress rating', 'IP65 (sealed ends)'], ['Rated lifespan', '30,000 h'], ], body: '## Overview

The LED neon sign reproduces the look of glass neon using flexible silicone tubes lit from within by LED strips. The tube is bent to trace a logo or lettering and mounted on a cut backing board shaped to the artwork. Running on safe low voltage from an external driver, it draws far less power than glass neon, survives knocks and outdoor exposure, and can be dimmed or switched from a remote.

Construction

The artwork sits on the Backing Board, a CNC- or laser-cut acrylic or PVC panel drilled for wall standoffs, clip screws, and tube lead pass-throughs. The glowing strokes are formed from segments of LED Neon Flex Tube, each an extruded silicone diffuser jacket housing a Flexible LED Strip of SMD LEDs and current-limiting resistors on a flexible copper-trace board.

The tube segments are retained against the board by Mounting Clip / Channel clips and channels that follow the glyph path. Power and continuity between segments run through the Interconnect Wiring interconnect, where lead wires and lead-free solder joints link one tube run to the next and back to the driver feed. Each open tube end is closed and weatherproofed by the End Cap & Sealant Kit, moulded caps set in silicone sealant.

A low-voltage supply drives the LEDs, and the Dimmer / RF Controller adds inline dimming and switching through an RF or IR front-end paired with a handheld remote for brightness and preset control.', },

'smart-bulb': { specs: [ ['Type', 'Wi-Fi/BLE RGBW smart bulb'], ['Base', 'E27 medium screw'], ['Rated power', '9 W'], ['Luminous flux', '800 lm (white)'], ['Colour', '16M RGB + tunable white'], ['CCT range', '2700-6500 K tunable'], ['CRI', '> 80 Ra (white channel)'], ['Connectivity', 'Wi-Fi 2.4 GHz + Bluetooth LE'], ['Control', 'App, voice assistant, schedules'], ['Input voltage', '100-240 VAC, 50/60 Hz'], ['Standby power', '< 0.5 W'], ['Dimming', 'Full-range app dimming'], ['Rated lifespan', '15,000-25,000 h'], ], body: '## Overview

The smart bulb is a screw-in lamp with a wireless radio and a microcontroller built into the base, so colour, brightness, and white temperature can be set from an app or a voice assistant. Beyond the AC-DC driver of an ordinary LED bulb, it adds a Wi-Fi/BLE system-on-chip and per-channel drivers that mix red, green, blue, and tunable white. It pairs over Bluetooth and then joins the home Wi-Fi for remote control and scheduling.

Construction

Mains enters through the Edison Base (E27), an E27 cap whose screw shell and tip eyelet form the neutral and live contacts, separated by a vitrite insulator. Power and intelligence converge on the Driver & Control Board, which combines an isolated AC-DC driver module, a Wi-Fi/BLE SoC Module handling networking and app pairing through a 2.4 GHz antenna, a control MCU, and four constant-current driver ICs that regulate the RGBW channels.

Light comes from the LED Board (MCPCB), an aluminium MCPCB carrying RGB packages for full-colour mixing alongside tunable white packages for warm-to-cool output, all reflow-soldered for low thermal resistance. The board sheds heat into the Heat Sink Body body through a Thermal Interface Pad, and the Diffuser Dome dome scatters and blends the coloured emitters into an even, glare-free output so no individual die shows through.', },

'solar-street-light': { specs: [ ['Type', 'All-in-one integrated solar street light'], ['Rated LED power', '40 W'], ['Luminous flux', '6,000 lm'], ['Efficacy', '150 lm/W'], ['CCT', '5000 K / 6000 K'], ['CRI', '> 70 Ra'], ['Solar panel', 'Monocrystalline, ~60 W laminate'], ['Battery', 'LiFePO4, 12.8 V ~30 Ah'], ['Autonomy', '2-3 rainy days'], ['Charge controller', 'MPPT with PIR + dusk-to-dawn'], ['Ingress rating', 'IP65'], ['Beam', 'Type II/III street optic'], ['Mounting', 'Pole / wall arm, 48-60 mm'], ['Rated lifespan', '50,000 h LED, ~2,000 cycles battery'], ], body: '## Overview

The solar street light is a self-contained outdoor luminaire that needs no grid connection. A monocrystalline panel charges a battery by day through an MPPT controller, and at dusk an ambient-light sensor switches the LED module on, dimming it up on detected motion to stretch the charge across the night. The whole system, panel, battery, LEDs, and electronics, integrates into one die-cast housing on a pole arm.

Construction

Energy is captured by the Solar Panel, a framed monocrystalline laminate with a sealed junction box and bypass diode. It charges the Battery Pack, a LiFePO4/li-ion pack of cylindrical cells with a protection BMS in a sealed housing, sized for two to three days of autonomy.

Light comes from the LED Module, a metal-core PCB of high-power LED packages behind a PMMA optic shaping the street beam. The brain is the Charge / Control Board, an MPPT charge controller and lighting controller carrying a microcontroller, the MPPT power stage, a PIR motion sensor, and an ambient-light sensor for dusk-to-dawn and motion dimming logic.

Everything mounts in the die-cast Housing & Heat Sink, which doubles as the LED heat sink, sealed by the Optical Cover optical cover and gasket. The Pole-Mount Bracket clamps the fixture to a pole or wall arm with angle adjustment, and a Remote Control sets brightness, timer, and motion modes.', },

'stage-moving-head': { specs: [ ['Type', 'LED beam/spot moving head'], ['Light source', 'High-power white LED engine, 200-300 W'], ['Luminous flux', '8,000-12,000 lm output'], ['CCT', '6500-8000 K white engine'], ['CRI', '> 70 Ra'], ['Pan range', '540°'], ['Tilt range', '270°'], ['Zoom range', '5-45° motorized'], ['Color', 'Indexing dichroic color wheel'], ['Gobos', '7 rotating + fixed gobo wheel'], ['Effects', 'Prism, iris, frost, shutter/strobe'], ['Control', 'DMX512 / RDM, ~16-24 channels'], ['Connectors', '5-pin XLR in/out, powerCON'], ['Cooling', 'Forced-air, filtered axial fans'], ], body: '## Overview

The moving-head stage light is a motorized spotlight used in concert, theatre, and event rigging. A bright LED engine feeds an optical train of color, gobo, and beam-shaping effects, all carried on a pan-and-tilt yoke so the fixture can sweep its beam across a venue under lighting-console control. It speaks DMX512 with RDM for addressing and feedback, and presents typically sixteen to twenty-four control channels.

How it works

The fixture stacks three sections. The Base Assembly is the fixed foundation, housing the Main Control Board that runs DMX/RDM, motion, and effect logic; the Display & Keypad menu panel; the rear I/O panel; and cooling fans. It clamps to truss through omega rigging brackets.

Motion is the Yoke & Pan/Tilt, a two-axis stage with a Pan Drive rotating the whole head 540 degrees at the base and a tilt drive swinging the head across the yoke arms; both use stepper motors, belt reduction, slew or trunnion bearings, magnetic position encoders, and Hall home sensors for closed-loop positioning.

The Optical Head holds the optics. A LED Light Engine of dense white emitters on a heat-pipe sink feeds a reflector, then motorized zoom and focus groups, a Color Wheel of dichroic filters, two Gobo Wheel carousels, a prism, an iris, a frost flag, and a shutter for dimming and strobe. The Power Supply switching PSU feeds the LED, logic, and motor rails.', },

'street-light': { specs: [ ['Type', 'LED street luminaire (cobrahead)'], ['Rated power', '120 W'], ['Luminous flux', '16,800 lm'], ['Efficacy', '140 lm/W'], ['CCT options', '3000 K / 4000 K / 5000 K'], ['CRI', '> 70 Ra'], ['Beam distribution', 'Type II / III / V street optic'], ['Input voltage', '100-277 VAC, 50/60 Hz'], ['Power factor', '> 0.9'], ['Ingress rating', 'IP66'], ['Surge protection', '10-20 kV SPD'], ['Control', 'NEMA 7-pin node + photocell, 0-10 V dim'], ['Pole mount', '48-60 mm arm, tilt-adjustable'], ['Rated lifespan', '100,000 h (L70)'], ], body: '## Overview

The LED street light is a roadway luminaire mounted on a pole arm to light streets, highways, and car parks. A 120 W LED engine with a distributing street optic spreads light along the carriageway at around 140 lumens per watt, sealed to IP66 for decades of outdoor service. A NEMA control node and photocell handle dusk-to-dawn switching and networked dimming, while a surge device protects the electronics from line transients and lightning.

Construction

The fixture is built on the Housing Assembly, a finned die-cast aluminium body with a pole mounting arm, clamp, tilt adjuster, and perimeter seal. Inside, the LED Light Engine arrays four MCPCB LED modules behind a PMMA PMMA Lens Array that shapes the Type II/III/V street distribution, with thermal pads conducting heat into the housing.

The optical chamber is sealed by the Glass Cover Assembly, a tempered low-iron glass pane clamped over a silicone gasket by a stainless frame. Power conditioning is the LED Driver, an isolated constant-current converter with mains rectification and PFC, an isolation transformer, bulk capacitors, surge protection, and a potted case.

Control rides on top: the Smart Control Node is a NEMA twist-lock node with a sub-GHz mesh radio and MCU for remote dimming and monitoring, working with the Photocell Sensor dusk-to-dawn sensor. A separate Surge Protection Device surge protection device with high-energy varistors clamps mains transients ahead of the driver.', },

'track-light': { specs: [ ['Type', '3-circuit ceiling track system'], ['Track', 'Extruded aluminium, 1.5 m sections'], ['Circuits', '3 switchable (4 conductors: L, N, 2 switched L)'], ['Heads', '3x adjustable COB LED spotlights'], ['Head power', '15-30 W each'], ['Luminous flux', '1,000-2,400 lm per head'], ['Efficacy', '70-90 lm/W'], ['CCT options', '2700 K / 3000 K / 4000 K'], ['CRI', '> 90 Ra (high-CRI COB)'], ['Beam angle', '24° / 36° / 60° lens options'], ['Head rotation', '350° pan, 90° tilt'], ['Input voltage', '220-240 VAC mains track'], ['Mounting', 'Surface ceiling, clip-fixed'], ], body: '## Overview

The track light system is a ceiling rail carrying live copper busbars that feed adjustable spotlight heads clipped along its length. Because the heads tap power anywhere on the track and aim independently, the system suits retail, gallery, and accent lighting where fixtures must be repositioned and re-aimed without rewiring. A three-circuit track lets separate switch lines drive different head groups from one rail.

Construction

The Track Rail is an extruded aluminium channel housing four copper busbars on a moulded PVC insulator carrier, closed by end caps and fixed to the ceiling by spring clips. A power feed block brings mains into the busbars, and a joiner links rail sections mechanically and electrically.

Each Spotlight Head clicks onto the rail through a Track Adapter, a twist-lock body whose sprung contact pins press against the busbars and whose quarter-turn lever locks it into the slot and the chosen circuit. Aiming is set by a Gimbal Joint for pan and a Pivot Joint whose friction washer holds the tilt angle.

The light engine is the COB LED Module, a metal-core board carrying a high-CRI chip-on-board emitter array, fed by an in-head LED Driver that rectifies the track mains and regulates LED current. A reflector and polycarbonate beam lens set the spot angle, a finned heat sink cools the COB, and a die-cast decorative housing finishes the head.', },

'traffic-signal': { specs: [ ['Type', '3-section LED vehicle signal + ped + controller'], ['Sections', 'Red / Yellow / Green, stacked'], ['Lens size', '12 in (300 mm) modules'], ['Light source', 'Discrete LED arrays, sealed modules'], ['Module power', '~8-15 W per indication'], ['Visible range', '> 1,000 m bright-sun'], ['Input voltage', '120 VAC field supply'], ['Pedestrian', 'Hand/person + countdown display'], ['Detection', 'Inductive loop / video detector card'], ['Controller', 'Actuated, 8-phase NEMA'], ['Safety', 'Conflict monitor (MMU) flash transfer'], ['Mounting', 'Mast-arm / pole bracket'], ['Standards', 'ITE / MUTCD signal display'], ], body: '## Overview

The traffic signal is a complete intersection-approach system: a stacked three-section vehicle head, pedestrian signals and call stations, and a roadside controller cabinet that computes phase timing and switches the field outputs. LED modules have replaced incandescent balls for their long life, low power, and high bright-sun visibility, while a conflict monitor in the cabinet enforces safety by flashing the intersection on any fault.

How it works

The Vehicle Signal Head stacks three polycarbonate sections, each with a hinged door, gasket, and tunnel visor, fitted with red, yellow, and green LED Signal Module units. Each module seals an LED Array Board of discrete LEDs driven at constant current behind a prismatic colored lens, and a reflective backplate raises conspicuity. A serrated clamp positions the head over the lane.

Pedestrians are served by the Pedestrian Signal Module, a hand/person display with a countdown digit board, and the Pedestrian Push Station, a vandal-resistant piezo call button with an instruction sign.

The brain is the Controller Cabinet, a roadside enclosure holding the Traffic Controller Board that computes phase timing, plug-in Load Switch cards driving each signal channel, a Conflict Monitor (MMU) MMU that flashes the intersection on conflicting greens or voltage faults, a Detector Card reading inductive loops, a service power supply, and field terminals. A Pole / Mast Mount Kit suspends the heads over the roadway.