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Emergency Exit Light

Product

Overview

The emergency exit light is an illuminated EXIT sign carrying its own backup power so the legend stays lit through a mains failure. In normal operation it runs from the building supply while trickle-charging an onboard battery. When the supply drops, an automatic transfer circuit switches the LED string onto the battery rail within milliseconds and holds the legend illuminated for the code-required 90 minutes. The unit is mandated on egress paths by building and life-safety codes, and a periodic self-test verifies that the battery can still carry the load.

Construction

The sign is built around a two-piece Housing whose front bezel frames an edge-lit acrylic EXIT Legend Panel screen-printed with the EXIT legend; snap-in chevrons set the egress direction. Behind the legend, the LED Board carries a string of white SMD LEDs that inject light into the panel edge for even illumination.

The Control Board is the working core. It charges the pack through a constant-current charging circuit, monitors the mains, and runs the transfer/inverter stage that re-routes the LEDs to battery on power loss. A self-test button forces a battery-discharge test and a status LED reports charge and fault states. Power for the outage comes from the Backup Battery, a Li-ion pack with its own protection and balancing board sized for the 90-minute duration.

Building power lands at the AC Input terminal block, which feeds the control board through the line, neutral, and earth conductors. The Mounting Bracket bracket fixes the sign to a wall or ceiling junction box, with a canopy concealing the wiring at the mounting point.

Emergency Exit Light parts and their functions

7 top-level parts · 98 parts in total · full bill of materials below
Emergency Exit Light parts diagram: 1 housing, 2 LED board, 3 control board, 4 backup battery, 5 AC input, 6 mounting bracket, 7 fastener set. 98 parts in 7 top-level items.
Emergency Exit Light parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing 4 parts 1× Front + back case, legend, chevrons
2 LED Board 4 parts 1× EXIT illumination board
3 Control Board 7 parts 1× Charger + transfer + test
4 Backup Battery 4 parts 1× Li-ion backup pack
5 AC Input 3 parts 1× Mains input terminals + wiring
6 Mounting Bracket 3 parts 1× Wall/ceiling canopy bracket
7 Fastener Set 1× Assembly hardware

3D model

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Build & assembly graph

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Bill of materials for Emergency Exit Light

7 top-level lines · 32 rows shown · 98 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing 4 parts emergency-exit-light-housing 1× 1 5 assembly
1.1 Front Case emergency-exit-light-front-case 1× 1 · part
1.2 Back Case emergency-exit-light-back-case 1× 1 · part
1.3 EXIT Legend Panel emergency-exit-light-legend-panel 1× 1 · part
1.4 Directional Chevron emergency-exit-light-chevron 2× 2 · part
2 LED Board 4 parts emergency-exit-light-led-board 1× 1 34 assembly
2.1 Bare PCB pcb-bare 1× 1 · part
2.2 LED Chip emergency-exit-light-led-chip 24× 24 · part
2.3 SMD Passive (R/C/L) smd-passives 8× 8 · part
2.4 Connector connector 1× 1 · part
3 Control Board 7 parts emergency-exit-light-control-board 1× 1 47 assembly
3.1 Bare PCB pcb-bare 1× 1 · part
3.2 SMD Passive (R/C/L) smd-passives 40× 40 · part
3.3 Charging Circuit emergency-exit-light-charger-circuit 1× 1 · part
3.4 Transfer / Inverter Circuit emergency-exit-light-transfer-circuit 1× 1 · part
3.5 Test Button emergency-exit-light-test-button 1× 1 · part
3.6 Status LED emergency-exit-light-status-led 1× 1 · part
3.7 Connector connector 2× 2 · part
4 Backup Battery 4 parts emergency-exit-light-backup-battery 1× 1 5 assembly
4.1 Li-ion Cell, 18650 li-cell-18650 2× 2 · part
4.2 BMS Board bms-board 1× 1 · part
4.3 Battery Holder emergency-exit-light-battery-holder 1× 1 · part
4.4 Connector connector 1× 1 · part
5 AC Input 3 parts emergency-exit-light-ac-input 1× 1 3 assembly
5.1 AC Terminal Block emergency-exit-light-terminal-block 1× 1 · part
5.2 Wire Bundle wire-bundle 1× 1 · part
5.3 Connector connector 1× 1 · part
6 Mounting Bracket 3 parts emergency-exit-light-mount 1× 1 3 assembly
6.1 Bracket Plate emergency-exit-light-bracket-plate 1× 1 · part
6.2 Canopy emergency-exit-light-canopy 1× 1 · part
6.3 Fastener Set fastener-set 1× 1 · part
7 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $3–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇳🇱Signify
signify.com ↗
Eindhoven, NL Lighting (Philips Hue) 2,000 units 6–10 wks
acuitybrands.com ↗ Atlanta, US Lighting & controls 2,000 units 6–10 wks
🇦🇹Zumtobel
zumtobelgroup.com ↗
Dornbirn, AT Lighting 2,000 units 6–10 wks
creelighting.com ↗ Racine, US LED lighting 2,000 units 6–10 wks
🇮🇳Havells
havells.com ↗
Noida, IN Electrical & lighting 2,000 units 6–10 wks

296-word article