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Fan Coil Unit Product

Overview

A fan coil unit is the terminal device of a central hydronic HVAC system. The building's chiller or boiler does the heavy lifting and sends chilled or hot water through pipes; the fan coil unit, mounted in each room or zone, simply blows local air across a water coil to deliver cooling or heating exactly where it is needed. Because the energy is generated centrally and only water is piped to the unit, fan coils are compact and quiet, which is why hotels, offices, and apartments use them by the hundreds.

The unit is built around a sheet-metal Chassis & Casing that carries the coil and blower behind a Washable Air Filter. Return air enters through a grille, passes the filter, crosses the Water Coil, and leaves conditioned through the Discharge Louver. A Control Module thermostat watches room temperature and drives both the fan and the water Modulating Control Valve; a Condensate Pan & Drain pan catches the water that drips off the coil when it runs cold.

How it works

Conditioning is straightforward heat exchange. The Water Coil is a serpentine of finned copper tube. In cooling mode chilled water flows through it and room air blown across the fins gives up heat and moisture; in heating mode hot water warms the same air. There is no refrigerant and no compressor in the unit itself, so the only moving part of consequence is the fan.

That fan is the Squirrel-Cage Blower: a forward-curved squirrel-cage wheel on a multi-speed motor. It pulls return air through the filter and pushes it across the coil at one of several speeds the occupant selects. Air volume sets how much capacity the coil delivers, so fan speed is the coarse comfort control.

The fine control is the water side. The Modulating Control Valve throttles flow through the coil under command from the Control Module board: its motorized actuator opens and closes a brass valve to hold the room setpoint, modulating capacity without changing fan speed. When the coil runs below the room dew point, moisture condenses on the fins and drains into the Condensate Pan & Drain pan, through a trap, and out a hose, which is why correct drain slope matters in installation. A manual air vent on the coil lets trapped air bleed out so the coil fills completely with water and transfers heat across its whole face.

Build & assembly graph

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Bill of materials

10 top-level lines · 48 rows shown · 118 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis & Casing 5 parts fcu-chassis 1 5 assembly
1.1 Sheet-Metal Frame fcu-frame 1 part
1.2 Casing Panel fcu-casing-panel 1 part
1.3 Insulation Liner fcu-insulation 1 part
1.4 Return Air Grille fcu-return-grille 1 part
1.5 Fastener Set fastener-set 1 part
2 Water Coil 4 parts fcu-water-coil 1 5 assembly
2.1 Copper Coil Tube fcu-copper-tube 1 part
2.2 Aluminum Fin Stack fcu-aluminum-fin 1 part
2.3 Coil Header fcu-coil-header 2 part
2.4 Manual Air Vent fcu-air-vent 1 part
3 Modulating Control Valve 3 parts fcu-valve 1 27 assembly
3.1 Brass Valve Body fcu-valve-body 1 part
3.2 Valve Actuator 5 parts fcu-valve-actuator 1 25 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.2.3 Helical Gear Pair gear-pair 1 part
3.2.4 Relay relay 1 part
3.2.5 Motor Housing motor-housing 1 part
3.3 O-Ring Set oring-set 1 part
4 Squirrel-Cage Blower 5 parts fcu-blower 1 6 assembly
4.1 Blower Motor blower-motor 1 part
4.2 Squirrel-Cage Wheel fcu-squirrel-cage 1 part
4.3 Blower Housing fcu-blower-housing 1 part
4.4 Ball Bearing ball-bearing 2 part
4.5 Motor Run Capacitor fcu-run-capacitor 1 part
5 Washable Air Filter fcu-air-filter 1 part
6 Condensate Pan & Drain 3 parts fcu-condensate 1 3 assembly
6.1 Condensate Drain Pan fcu-drain-pan 1 part
6.2 Drain P-Trap fcu-drain-trap 1 part
6.3 Drain Hose fcu-drain-hose 1 part
7 Control Module 5 parts fcu-control 1 65 assembly
7.1 Control PCB 4 parts fcu-control-pcb 1 54 assembly
7.1.1 Bare PCB pcb-bare 1 part
7.1.2 Microcontroller mcu 1 part
7.1.3 SMD Passive (R/C/L) smd-passives 50× 50 part
7.1.4 Relay relay 2 part
7.2 Microcontroller mcu 1 part
7.3 Room Thermostat fcu-thermostat 1 part
7.4 Relay relay 3 part
7.5 Connector connector 6 part
8 Discharge Louver 2 parts fcu-louver 1 2 assembly
8.1 Louver Blade fcu-louver-blade 1 part
8.2 Louver Frame fcu-louver-frame 1 part
9 Mounting Bracket Set 2 parts fcu-mounting 1 3 assembly
9.1 Mounting Bracket fcu-bracket 2 part
9.2 Fastener Set fastener-set 1 part
10 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $100–$20k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Carrier
carrier.com ↗
Palm Beach Gardens, US HVAC 500 units 8–14 wks
tranetechnologies.com ↗ Davidson, US HVAC 500 units 8–14 wks
🇯🇵Daikin
daikin.com ↗
Osaka, JP HVAC 500 units 8–14 wks
🇺🇸Lennox
lennox.com ↗
Richardson, US HVAC 500 units 8–14 wks
johnsoncontrols.com ↗ Milwaukee, US Building systems 500 units 8–14 wks

397-word article