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Flexographic Press Product

A central-impression (CI) flexographic press for printing film and label webs: the web unwinds under tension, wraps a large temperature-controlled central drum where up to six print decks lay down ink wet-on-wet, passes through inter-deck and tunnel dryers, gets corona-treated, and rewinds — all coordinated by a servo registration and tension control system. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Build & assembly graph

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Bill of materials

11 top-level lines · 112 rows shown · 1,559 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Main Frame flexo-press-frame 1× 1 — part
2 Unwind Unit 4 parts flexo-press-unwind-unit 1× 1 35 assembly
2.1 Reel Shaft & Chuck 2 parts flexo-press-reel-shaft 1× 1 4 assembly
2.1.1 Air-Expanding Chuck flexo-press-air-chuck 2× 2 — part
2.1.2 Ball Bearing ball-bearing 2× 2 — part
2.2 Tension Motor 5 parts flexo-press-tension-motor 1× 1 26 assembly
2.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
2.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
2.2.3 Motor Housing motor-housing 1× 1 — part
2.2.4 Ball Bearing ball-bearing 2× 2 — part
2.2.5 Oil Seal oil-seal 1× 1 — part
2.3 Dancer Roller 3 parts flexo-press-dancer-roller 1× 1 4 assembly
2.3.1 Idler Roller Shell flexo-press-roller-shell 1× 1 — part
2.3.2 Dancer Position Sensor flexo-press-dancer-sensor 1× 1 — part
2.3.3 Ball Bearing ball-bearing 2× 2 — part
2.4 Splice Table flexo-press-splice-table 1× 1 — part
3 Infeed Section 2 parts flexo-press-infeed-section 1× 1 11 assembly
3.1 Web Guide Unit 2 parts flexo-press-web-guide 1× 1 3 assembly
3.1.1 Web Edge Sensor flexo-press-edge-sensor 1× 1 — part
3.1.2 Idler Roller Shell flexo-press-roller-shell 2× 2 — part
3.2 Nip Roller 3 parts flexo-press-nip-roller 2× 2 4 assembly
3.2.1 Idler Roller Shell flexo-press-roller-shell 1× 2 — part
3.2.2 Rubber Roller Cover flexo-press-rubber-cover 1× 2 — part
3.2.3 Ball Bearing ball-bearing 2× 4 — part
4 Central Impression Drum Assembly 3 parts flexo-press-ci-drum-assembly 1× 1 9 assembly
4.1 CI Drum Cylinder flexo-press-ci-drum 1× 1 — part
4.2 Drum Temperature Control 3 parts flexo-press-drum-temp-control 1× 1 6 assembly
4.2.1 Coolant Pump coolant-pump 1× 1 — part
4.2.2 Rotary Union flexo-press-rotary-union 1× 1 — part
4.2.3 Coolant Hose coolant-hose 4× 4 — part
4.3 Ball Bearing ball-bearing 2× 2 — part
5 Print Deck 4 parts flexo-press-print-deck 6× 6 38 assembly
5.1 Anilox & Chamber Unit 4 parts flexo-press-anilox-unit 1× 6 7 assembly
5.1.1 Anilox Roller flexo-press-anilox-roller 1× 6 — part
5.1.2 Doctor Blade flexo-press-doctor-blade 2× 12 — part
5.1.3 Ink Pump 2 parts + deeper › flexo-press-ink-pump 1× 6 2 assembly
5.1.4 Ball Bearing ball-bearing 2× 12 — part
5.2 Plate Cylinder & Sleeve 3 parts flexo-press-plate-cylinder 1× 6 4 assembly
5.2.1 Printing Sleeve flexo-press-print-sleeve 1× 6 — part
5.2.2 Photopolymer Plate flexo-press-photopolymer-plate 1× 6 — part
5.2.3 Ball Bearing ball-bearing 2× 12 — part
5.3 Deck Servo Drive 5 parts flexo-press-deck-drive 1× 6 26 assembly
5.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 6 3 assembly
5.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 6 19 assembly
5.3.3 Helical Gear Pair gear-pair 1× 6 — part
5.3.4 Gearbox Housing gearbox-housing 1× 6 — part
5.3.5 Ball Bearing ball-bearing 2× 12 — part
5.4 Micro-Registration Unit flexo-press-registration-unit 1× 6 — part
6 Dryer System 2 parts flexo-press-dryer-system 1× 1 20 assembly
6.1 Inter-Deck Dryer 3 parts flexo-press-interdeck-dryer 5× 5 3 assembly
6.1.1 Heating Element heating-element 1× 5 — part
6.1.2 Blower Motor blower-motor 1× 5 — part
6.1.3 Air Nozzle Plenum flexo-press-air-nozzle 1× 5 — part
6.2 Tunnel Dryer 3 parts flexo-press-tunnel-dryer 1× 1 5 assembly
6.2.1 Heating Element heating-element 2× 2 — part
6.2.2 Blower Motor blower-motor 2× 2 — part
6.2.3 Tunnel Housing & Exhaust flexo-press-tunnel-housing 1× 1 — part
7 Outfeed & Rewind 3 parts flexo-press-outfeed-rewind 1× 1 38 assembly
7.1 Nip Roller 3 parts flexo-press-nip-roller 2× 2 4 assembly
7.1.1 Idler Roller Shell flexo-press-roller-shell 1× 2 — part
7.1.2 Rubber Roller Cover flexo-press-rubber-cover 1× 2 — part
7.1.3 Ball Bearing ball-bearing 2× 4 — part
7.2 Rewind Shaft 2 parts flexo-press-rewind-shaft 1× 1 4 assembly
7.2.1 Air-Expanding Chuck flexo-press-air-chuck 2× 2 — part
7.2.2 Ball Bearing ball-bearing 2× 2 — part
7.3 Tension Motor 5 parts flexo-press-tension-motor 1× 1 26 assembly
7.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1× 1 3 assembly
7.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1× 1 19 assembly
7.3.3 Motor Housing motor-housing 1× 1 — part
7.3.4 Ball Bearing ball-bearing 2× 2 — part
7.3.5 Oil Seal oil-seal 1× 1 — part
8 Corona Treater 3 parts flexo-press-corona-treater 1× 1 96 assembly
8.1 Corona Electrode flexo-press-corona-electrode 1× 1 — part
8.2 Treater Roller 3 parts flexo-press-treater-roller 1× 1 4 assembly
8.2.1 Idler Roller Shell flexo-press-roller-shell 1× 1 — part
8.2.2 Rubber Roller Cover flexo-press-rubber-cover 1× 1 — part
8.2.3 Ball Bearing ball-bearing 2× 2 — part
8.3 Corona HF Generator 4 parts flexo-press-corona-generator 1× 1 91 assembly
8.3.1 Bare PCB pcb-bare 1× 1 — part
8.3.2 Power MOSFET mosfet 8× 8 — part
8.3.3 Power Inductor power-inductor 2× 2 — part
8.3.4 SMD Passive (R/C/L) smd-passives 80× 80 — part
9 Control System 4 parts flexo-press-control-system 1× 1 948 assembly
9.1 Servo Drive 4 parts servo-drive 8× 8 91 assembly
9.1.1 Bare PCB pcb-bare 1× 8 — part
9.1.2 IGBT Power Module igbt-module 1× 8 — part
9.1.3 Gate Driver Board 3 parts + deeper › gate-driver-board 1× 8 87 assembly
9.1.4 DC-Link Capacitor dc-link-cap 2× 16 — part
9.2 Main Controller 4 parts flexo-press-main-controller 1× 1 204 assembly
9.2.1 Bare PCB pcb-bare 1× 1 — part
9.2.2 Compute SoC Module soc-module 1× 1 — part
9.2.3 Microcontroller mcu 2× 2 — part
9.2.4 SMD Passive (R/C/L) smd-passives 200× 200 — part
9.3 Touchscreen HMI Panel 4 parts flexo-press-hmi-panel 1× 1 4 assembly
9.3.1 LCD Panel lcd-panel 1× 1 — part
9.3.2 Touch Digitizer touch-digitizer 1× 1 — part
9.3.3 Bare PCB pcb-bare 1× 1 — part
9.3.4 Microcontroller mcu 1× 1 — part
9.4 Registration Camera 3 parts flexo-press-registration-camera 4× 4 3 assembly
9.4.1 Line-Scan Sensor flexo-press-camera-sensor 1× 4 — part
9.4.2 Bare PCB pcb-bare 1× 4 — part
9.4.3 Camera Lens flexo-press-camera-lens 1× 4 — part
10 Web Tension Control 2 parts flexo-press-tension-control 1× 1 96 assembly
10.1 Tension Load Cell flexo-press-load-cell 4× 4 — part
10.2 Tension Controller 3 parts flexo-press-tension-controller 1× 1 92 assembly
10.2.1 Bare PCB pcb-bare 1× 1 — part
10.2.2 Microcontroller mcu 1× 1 — part
10.2.3 SMD Passive (R/C/L) smd-passives 90× 90 — part
11 Machine Wiring Harness 3 parts flexo-press-wiring 1× 1 77 assembly
11.1 Wire Bundle wire-bundle 1× 1 — part
11.2 Connector connector 60× 60 — part
11.3 Relay relay 16× 16 — part

Sourcing — likely vendors

Companies that make this · indicative price $10k–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇪Heidelberg
heidelberg.com ↗ 		Heidelberg, DE Printing presses 10 units 12–22 wks
🇨🇭Bobst
bobst.com ↗ 		Lausanne, CH Packaging machinery 10 units 12–22 wks
🇩🇪Koenig & Bauer
koenig-bauer.com ↗ 		Würzburg, DE Printing presses 10 units 12–22 wks
🇩🇪Windmöller & Hölscher
wuh-group.com ↗ 		Lengerich, DE Flexible packaging machines 10 units 12–22 wks
🇺🇸Mark Andy
markandy.com ↗ 		Chesterfield, US Label presses 10 units 12–22 wks