BOMwiki the bill-of-materials encyclopedia

Wireless In-Ear Monitor System Product

Overview

A wireless in-ear monitor (IEM) system replaces floor wedge speakers with a personal mix delivered straight into a performer's ears. A rack Stereo Transmitter at the mix position radiates the monitor mix over a UHF FM link; each musician wears a Bodypack Receiver receiver feeding sealed In-Ear Earphones. Because the earphones isolate roughly 25 dB of stage noise, performers can monitor at moderate levels instead of competing with the backline, which protects hearing, removes wedge spill from the microphones, and makes the mix identical anywhere on stage.

Multi-channel rigs add an Antenna System that combines several transmitters onto one directional antenna, a Charging Dock dock for the pack batteries, and a Rack-Mount Kit that mounts the half-rack transmitters in a touring rack.

Transmission

The monitor mix arrives at the transmitter's balanced Input and Limiter Stage, where it is pre-emphasised, companded, and limited to prevent over-deviation. The Stereo MPX Encoder then builds a stereo multiplex signal — sum channel, 19 kHz pilot, and difference channel on a 38 kHz subcarrier — the same scheme broadcast FM has used since 1961, chosen because it degrades gracefully: a marginal signal loses stereo separation before it loses audio. The TX RF Board frequency-modulates this onto a PLL-synthesised UHF carrier, tunable in 25 kHz steps across a window of roughly 40 MHz, at 10 to 50 mW. Companding matters because FM's native dynamic range is well under a live mix's: the audio is compressed 2:1 before transmission and expanded 1:2 in the receiver, pushing the link's noise floor down by tens of decibels.

Frequency coordination is the operational discipline of IEM use. Each system needs a clear channel, but pairs of transmitters also generate intermodulation products at predictable frequencies; a 16-channel rig is calculated, not guessed. The Antenna Combiner exists for the same reason — it sums up to four transmitters onto a single Paddle Antenna while keeping their output stages isolated from each other, since two transmitter finals coupled through shared antennas would mix and radiate spurious products across the band.

Reception

The beltpack's Diversity RX Front End is a diversity design: two receive paths, and the pack continuously selects the stronger. This counters multipath fade — on a stage full of reflective surfaces, direct and reflected waves cancel at specific spots a few centimetres wide, and a moving performer walks through them constantly. With antenna diversity the odds of both paths fading simultaneously are small. The Stereo Decoder recovers left and right and expands the companded dynamics, and the Headphone Amplifier drives the earphones with around 100 mW, more than enough for sensitive in-ears, behind an output limiter that caps the level a fault can deliver into a sealed ear canal. The performer's only controls are the Volume Wheel and channel select; everything else is set at the rack and pushed to packs over an IR or RF sync link. Power comes from two AA cells in the Battery Tray or a Battery Sled with a fuel gauge, charged in the Charging Bay between shows.

Earphones

The earpieces do double duty as transducer and earplug. Universal-fit models seal with foam or silicone Ear Tips; custom models are printed from ear impressions for repeatable isolation. Inside each Earphone Shell, one or more Balanced-Armature Driver units generate the sound — balanced armatures, in which a magnetically pivoted reed drives a tiny diaphragm through a connecting rod. They trade the bass extension of a dynamic driver for very high sensitivity and a package small enough to stack several per ear, divided by a passive Passive Crossover. The Detachable Cable detaches at the shell, since cable failure from sweat and nightly coiling is the dominant field repair.

Practical limits

Range is typically quoted near 90 m line of sight but real stages are won or lost on antenna placement: the paddle goes up high with a clear view of the performance area, fed through short runs of low-loss Coaxial Feeder, with Antenna Bulkhead feed-throughs bringing connections to the rack front. The analog FM architecture described here still dominates touring because its latency is effectively zero; digital IEM links add a few milliseconds, which a singer hears as comb filtering against the bone-conducted sound of their own voice.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

6 top-level lines · 39 rows shown · 75 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Stereo Transmitter 7 parts in-ear-monitor-system-transmitter 1 10 assembly
1.1 TX RF Board in-ear-monitor-system-tx-rf-board 1 part
1.2 Stereo MPX Encoder in-ear-monitor-system-mpx-encoder 1 part
1.3 Input and Limiter Stage in-ear-monitor-system-tx-audio-in 1 part
1.4 LCD Panel lcd-panel 1 part
1.5 Microcontroller mcu 1 part
1.6 Connector connector 4 part
1.7 Power Supply power-supply 1 part
2 Bodypack Receiver 8 parts in-ear-monitor-system-bodypack 2 8 assembly
2.1 Diversity RX Front End in-ear-monitor-system-rx-front-end 2 part
2.2 Stereo Decoder in-ear-monitor-system-mpx-decoder 2 part
2.3 Headphone Amplifier in-ear-monitor-system-hp-amp 2 part
2.4 Whip Antenna in-ear-monitor-system-rx-antenna 2 part
2.5 Volume Wheel in-ear-monitor-system-volume-wheel 2 part
2.6 Beltpack Housing in-ear-monitor-system-pack-case 2 part
2.7 Battery Tray in-ear-monitor-system-aa-tray 2 part
2.8 LCD Panel lcd-panel 2 part
3 In-Ear Earphones 5 parts in-ear-monitor-system-earphones 2 13 assembly
3.1 Balanced-Armature Driver in-ear-monitor-system-ba-driver 4 part
3.2 Earphone Shell in-ear-monitor-system-ear-shell 4 part
3.3 Ear Tips in-ear-monitor-system-ear-tips 12 part
3.4 Detachable Cable in-ear-monitor-system-ear-cable 2 part
3.5 Passive Crossover in-ear-monitor-system-ear-crossover 4 part
4 Antenna System 4 parts in-ear-monitor-system-antenna-system 1 8 assembly
4.1 Paddle Antenna in-ear-monitor-system-paddle-antenna 1 part
4.2 Antenna Combiner in-ear-monitor-system-combiner 1 part
4.3 Coaxial Feeder in-ear-monitor-system-coax 2 part
4.4 Connector connector 4 part
5 Charging Dock 5 parts in-ear-monitor-system-charging 1 9 assembly
5.1 Charging Bay in-ear-monitor-system-charge-bay 2 part
5.2 Battery Sled in-ear-monitor-system-battery-sled 2 part
5.3 Li-ion Cell, 18650 li-cell-18650 2 part
5.4 BMS Board bms-board 2 part
5.5 Power Supply power-supply 1 part
6 Rack-Mount Kit 4 parts in-ear-monitor-system-rack-kit 1 6 assembly
6.1 Rack Ears in-ear-monitor-system-rack-ears 2 part
6.2 Joining Plate in-ear-monitor-system-joining-plate 1 part
6.3 Antenna Bulkhead in-ear-monitor-system-antenna-bulkhead 2 part
6.4 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$3k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Sony
sony.com ↗
Tokyo, JP Consumer electronics 1,000 units 8–12 wks
samsung.com ↗ Suwon, KR Electronics & displays 1,000 units 8–12 wks
🇺🇸Harman
harman.com ↗
Stamford, US Audio (JBL, AKG) 1,000 units 8–12 wks
🇺🇸Bose
bose.com ↗
Framingham, US Audio 1,000 units 8–12 wks
yamaha.com ↗ Hamamatsu, JP Audio & instruments 1,000 units 8–12 wks

809-word article