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Mandolin Product

Overview

The mandolin is a small plectrum-played string instrument carrying eight steel strings arranged in four unison pairs, tuned in fifths to the same pitches as a violin: G3-D4-A4-E5. The doubled courses are its signature; the two strings of each pair are struck together, and their slight detuning and phase drift produce the instrument's shimmering, sustaining chorus effect, exploited most famously in the rapid tremolo picking of Italian and bluegrass playing.

The modern American carved mandolin, standardized by Gibson under acoustic engineer Lloyd Loar in the early 1920s (the F-5 model of 1922–24 remains the template), abandoned the bowl-back Neapolitan construction in favor of violin-making practice: a carved arched Carved Spruce Top and Carved Maple Back, paired f-holes, an elevated Fretboard extension, and a floating Floating Bridge Assembly pressed onto the top by string down-force. Two body styles dominate: the plain teardrop A-style and the F-style with its decorative scroll and body points.

How it works

The player's pick drives a string pair; the vibration path runs through the Bridge Saddle and Bridge Base into the carved top. Because the strings break over the bridge at an angle on their way from the Tailpiece Assembly to the Nut, they press the bridge down with a static force of several kilograms. The arched top, carved from solid spruce and graduated from roughly 6 mm at the bridge area to 2.5 mm at the recurve near the edges, carries this load in compression the way a violin plate does, while remaining flexible enough to pump air through the f-holes.

Two parallel Tone Bar braces run under the top, flanking the f-holes; their height and taper are shaved during voicing to place the main plate resonances. The maple Carved Maple Back and bent Side Rim sides close the cavity, joined through Kerfed Lining strips and the Neck Block and Tail Block. The enclosed air volume and f-hole area set a Helmholtz resonance near 270–300 Hz on a typical f-hole instrument, supporting the low G course.

String tension totals roughly 68–80 kg across the eight strings, far more per unit size than a guitar, so the structure is correspondingly stout: a hard maple Neck Blank with an adjustable Truss Rod, a glued Dovetail Joint into the neck block, and a 350 mm scale Fretboard in ebony carrying twenty or more narrow Fret Wires. Strings anchor at the Tailpiece Baseplate by their loop ends, hooked over stamped tabs and hidden by the Tailpiece Cover; at the other end each winds onto a Tuner String Post.

Bridge and setup

Unlike a guitar bridge, the mandolin bridge is not glued: it floats, located only by string pressure, which lets the player or repairer set intonation by sliding it. The two-piece design carries a compensated Bridge Saddle on threaded posts; turning the two Bridge Thumbwheels raises or lowers the action without restringing. The bridge feet are individually fitted to the top arch so the contact is continuous, since any gap costs transmission efficiency. Correct position puts the saddle crown at twice the nut-to-12th-fret distance, nominally 350 mm from the nut, between the f-hole notches.

Hardware and strings

Tuning machines are mounted four to a side on two Tuner Plate Assembly assemblies, each plate carrying four worm-and-wheel Helical Gear Pair sets on a common Tuner Baseplate. The E and A courses use plain steel strings of 0.010–0.016 in; the D and G courses are phosphor-bronze wound, 0.024–0.040 in (Plain Steel String, Wound String). All use loop ends rather than ball ends.

The Pickguard Plate on quality instruments is elevated on a Pickguard Bracket clamped to the rim, floating above the top rather than glued to it, so the guard adds no damping mass to the soundboard. Body edges carry Body Binding, and the traditional finish is a shaded sunburst in nitrocellulose lacquer (Finish Lacquer).

Variants and family

The bowl-back (Neapolitan) mandolin survives in classical and folk use, with a deep ribbed body and a canted flat top. Flat-top and oval-hole carved instruments trade the f-hole model's cutting attack for a rounder tone favored in Celtic music. The mandolin heads a family tuned in fifths a register apart: the mandola (C3-G3-D4-A4), octave mandolin, and mandocello (C2-G2-D3-A3), all built on the same doubled-course principle. Electric mandolins replace the carved body with a solid plank and magnetic pickups, usually carrying four single strings instead of pairs.

Build & assembly graph

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Bill of materials

7 top-level lines · 42 rows shown · 95 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Body Assembly 9 parts mandolin-body 1 17 assembly
1.1 Carved Spruce Top mandolin-top 1 part
1.2 Carved Maple Back mandolin-back 1 part
1.3 Side Rim mandolin-rim 2 part
1.4 Tone Bar mandolin-tone-bar 2 part
1.5 Kerfed Lining mandolin-lining 4 part
1.6 Neck Block mandolin-neck-block 1 part
1.7 Tail Block mandolin-tail-block 1 part
1.8 Body Binding mandolin-binding 4 part
1.9 Finish Lacquer mandolin-finish 1 part
2 Neck Assembly 8 parts mandolin-neck 1 31 assembly
2.1 Neck Blank mandolin-neck-blank 1 part
2.2 Fretboard mandolin-fretboard 1 part
2.3 Fret Wire mandolin-fret 20× 20 part
2.4 Truss Rod mandolin-truss-rod 1 part
2.5 Nut mandolin-nut 1 part
2.6 Position Dot mandolin-position-dot 5 part
2.7 Neck Heel mandolin-heel 1 part
2.8 Dovetail Joint mandolin-dovetail-joint 1 part
3 Headstock Assembly 2 parts mandolin-headstock 1 29 assembly
3.1 Headstock Veneer mandolin-headplate 1 part
3.2 Tuner Plate Assembly 5 parts mandolin-tuner-plate 2 14 assembly
3.2.1 Helical Gear Pair gear-pair 8 part
3.2.2 Tuner String Post mandolin-tuner-post 8 part
3.2.3 Tuner Button mandolin-tuner-button 8 part
3.2.4 Tuner Baseplate mandolin-tuner-baseplate 2 part
3.2.5 Fastener Set fastener-set 2 part
4 Tailpiece Assembly 3 parts mandolin-tailpiece 1 3 assembly
4.1 Tailpiece Baseplate mandolin-tailpiece-base 1 part
4.2 Tailpiece Cover mandolin-tailpiece-cover 1 part
4.3 Fastener Set fastener-set 1 part
5 Floating Bridge Assembly 3 parts mandolin-bridge 1 4 assembly
5.1 Bridge Base mandolin-bridge-base 1 part
5.2 Bridge Saddle mandolin-bridge-saddle 1 part
5.3 Bridge Thumbwheel mandolin-bridge-thumbwheel 2 part
6 String Set 2 parts mandolin-string-set 1 8 assembly
6.1 Plain Steel String mandolin-string-plain 4 part
6.2 Wound String mandolin-string-wound 4 part
7 Pickguard Assembly 3 parts mandolin-pickguard-assembly 1 3 assembly
7.1 Pickguard Plate mandolin-pickguard 1 part
7.2 Pickguard Bracket mandolin-pickguard-bracket 1 part
7.3 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$5k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
yamaha.com ↗ Hamamatsu, JP Audio & instruments 200 units 8–14 wks
🇺🇸Fender
fender.com ↗
Los Angeles, US Guitars & amps 200 units 8–14 wks
🇺🇸Gibson
gibson.com ↗
Nashville, US Guitars 200 units 8–14 wks
🇯🇵Roland
roland.com ↗
Hamamatsu, JP Electronic instruments 200 units 8–14 wks
steinway.com ↗ New York, US Pianos 200 units 8–14 wks

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