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Night Vision Goggles Product

Overview

Night vision goggles amplify the residual light present on a dark night — starlight, moonlight, skyglow — by a factor of tens of thousands, presenting the wearer a usable image where the naked eye sees black. They are passive: unlike a flashlight or active IR system, they emit nothing detectable (the built-in IR Illuminator is a short-range exception for indoor use). The device described here is a single-tube monocular of the AN/PVS-14 class, the most widely fielded configuration; binocular designs duplicate the optical channel for depth perception.

The entire device is an optical relay: the Objective Lens Assembly forms an image of the scene on the front of the Image Intensifier Tube, the tube amplifies it, and the Eyepiece Assembly magnifies the result into the eye at unity overall magnification, so the world appears at natural scale.

The image intensifier tube

The Image Intensifier Tube is the component that defines device generation, performance, and most of the cost. It is a vacuum tube about 25 mm long in a ceramic-metal Tube Vacuum Envelope, containing three stages in series.

Incoming photons strike the GaAs Photocathode, a gallium-arsenide layer that emits roughly one electron per absorbed photon. GaAs is what makes a tube "Gen 3": its quantum efficiency in the 600–900 nm band, where the night sky is richest, roughly triples that of the Gen 2 multialkali cathodes.

Each photoelectron is accelerated into the Microchannel Plate, a glass wafer half a millimeter thick perforated by several million channels about 6 µm across. A kilovolt across the plate makes every channel a cascade multiplier: one entering electron knocks loose hundreds, and the geometry preserves the image because each channel handles only its own pixel-sized patch.

The multiplied shower then slams into the Phosphor Screen at high voltage, producing the familiar green image (P43 phosphor; newer white-phosphor P45 tubes trade hue for perceived contrast). Because the electron optics invert the picture, a twisted Fiber-Optic Inverter rotates it 180° before the eyepiece.

All voltages come from the potted Tube Power Supply, which steps a single 1.5 V cell up to kilovolt levels. It also autogates: switching the photocathode voltage at high frequency and trimming duty cycle when the scene brightens, which protects the tube from muzzle flash and streetlights and preserves halo-free resolution. Tube life runs to roughly 10,000 operating hours.

Optics

The Objective Lens Group is a fast f/1.2 multi-element design — light throughput matters more than anything else, since every lost photon is lost gain. The Objective Focus Ring covers 25 cm to infinity, and a Sacrificial Window up front absorbs scratches and laser exposure for the price of a filter rather than a lens group. At the rear, the Eyepiece Lens Group magnifies the 18 mm phosphor image into a 40° apparent field, with the Diopter Ring providing +2 to −6 diopters so most wearers need no spectacles. The rubber Eyecup sets eye relief and keeps the green glow from marking the wearer's position.

Housing, power, and mounting

The Housing Shell is glass-filled nylon, sealed with an O-Ring Set and nitrogen-purged through the Purge Screw to prevent internal fogging; the assembled device survives 20 m immersion and weighs about 350 g. Two Control Knobs handle power and the IR illuminator with gloved-hand detents.

Power economy is a defining spec: the Power Module runs the device about 40 hours on one AA cell, with an Microcontroller flashing a low-battery indicator in the eyepiece 30 minutes before shutdown. Gold-plated Battery Contact Set springs keep the supply alive through weapon recoil.

The Head Mount System connects the goggle to a helmet shroud. The Dovetail Shoe clicks into the articulated Mount Arm, which adjusts in four axes to put the eyepiece exactly at the wearer's eye. The Flip-Up Hinge stows the device upward against the helmet — cutting tube power automatically — and the whole mount breaks away under snag loads, caught by the Retention Lanyard. Counterweights on the helmet rear typically offset the ~600 g forward mass.

Performance limits

Under quarter-moon illumination (~10⁻² lx) a Gen 3 monocular resolves a standing person at 250–300 m. Performance collapses in true zero light (caves, sealed buildings), which is why the IR illuminator exists, and degrades in rain and fog that scatter the little light available. The 40° field of view — versus roughly 190° for natural vision — is the main training burden: wearers must scan continuously, and depth perception through a single tube relies on monocular cues only.

Build & assembly graph

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Bill of materials

6 top-level lines · 38 rows shown · 33 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Image Intensifier Tube 6 parts night-vision-goggles-intensifier-tube 1 6 assembly
1.1 GaAs Photocathode night-vision-goggles-photocathode 1 part
1.2 Microchannel Plate night-vision-goggles-microchannel-plate 1 part
1.3 Phosphor Screen night-vision-goggles-phosphor-screen 1 part
1.4 Fiber-Optic Inverter night-vision-goggles-fiber-optic-inverter 1 part
1.5 Tube Power Supply night-vision-goggles-tube-power-supply 1 part
1.6 Tube Vacuum Envelope night-vision-goggles-tube-body 1 part
2 Objective Lens Assembly 5 parts night-vision-goggles-objective-assembly 1 5 assembly
2.1 Objective Lens Group night-vision-goggles-objective-lens-group 1 part
2.2 Objective Focus Ring night-vision-goggles-focus-ring 1 part
2.3 Objective Barrel night-vision-goggles-objective-barrel 1 part
2.4 Sacrificial Window night-vision-goggles-sacrificial-window 1 part
2.5 O-Ring Set oring-set 1 part
3 Eyepiece Assembly 4 parts night-vision-goggles-eyepiece-assembly 1 4 assembly
3.1 Eyepiece Lens Group night-vision-goggles-eyepiece-lens-group 1 part
3.2 Diopter Ring night-vision-goggles-diopter-ring 1 part
3.3 Eyecup night-vision-goggles-eyecup 1 part
3.4 O-Ring Set oring-set 1 part
4 Housing 6 parts night-vision-goggles-housing 1 7 assembly
4.1 Housing Shell night-vision-goggles-housing-shell 1 part
4.2 Control Knob night-vision-goggles-control-knob 2 part
4.3 IR Illuminator night-vision-goggles-ir-illuminator 1 part
4.4 Purge Screw night-vision-goggles-purge-screw 1 part
4.5 O-Ring Set oring-set 1 part
4.6 Fastener Set fastener-set 1 part
5 Power Module 5 parts night-vision-goggles-power-module 1 5 assembly
5.1 Battery Housing night-vision-goggles-battery-housing 1 part
5.2 Battery Contact Set night-vision-goggles-contact-set 1 part
5.3 Bare PCB pcb-bare 1 part
5.4 Microcontroller mcu 1 part
5.5 SMD Passive (R/C/L) smd-passives 1 part
6 Head Mount System 6 parts night-vision-goggles-mount-system 1 6 assembly
6.1 Dovetail Shoe night-vision-goggles-dovetail-shoe 1 part
6.2 Mount Arm night-vision-goggles-mount-arm 1 part
6.3 Flip-Up Hinge night-vision-goggles-flip-hinge 1 part
6.4 Retention Lanyard night-vision-goggles-lanyard 1 part
6.5 Coil Spring coil-spring 1 part
6.6 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $200–$100M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
smithsdetection.com ↗ London, GB Security screening made to order 24–52 wks
🇺🇸Leidos
leidos.com ↗
Reston, US Security & screening made to order 24–52 wks
🇺🇸Rapiscan
rapiscansystems.com ↗
Torrance, US X-ray screening made to order 24–52 wks
🇫🇷Thales
thalesgroup.com ↗
Paris, FR Defense electronics made to order 24–52 wks
🇬🇧BAE Systems
baesystems.com ↗
London, GB Defense made to order 24–52 wks

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