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Optical Line Terminal (OLT) Product

Overview

An optical line terminal is the operator end of a fiber-to-the-home network. A single passive optical network splits one fiber out of the OLT into a tree that reaches up to 128 homes, with nothing powered between the exchange and the subscriber. The OLT sits at the root of many such trees, aggregating thousands of subscribers into a chassis that runs continuously, which is why it is built around redundancy and hot-swap servicing rather than a single sealed board.

Cards slide into the Chassis and seat onto the Switch-Fabric Backplane, a passive board whose high-speed lanes connect every slot. The Control Card holds the switch fabric and management processor that tie the system together. Subscriber fibers land on PON Line Card modules, while the Uplink Card aggregates all that traffic onto the core network. Two Power Supply modules run in parallel so either can fail without an outage, the Fan Tray pulls cooling air through the cards, and the Management Port gives operators out-of-band control.

How it works

A PON is a shared medium, and the OLT is its scheduler. Downstream, a PON line card broadcasts every frame to all ONUs on the tree; each home filters out only the frames addressed to it. Upstream is harder, because many homes share one fiber and must never transmit at once. The PON MAC on the line card hands each ONU precise time slots and, through a ranging process, accounts for each subscriber's distance so their bursts arrive back-to-back without colliding. The optics that receive those bursts work in burst mode, re-locking to a new signal level every few microseconds.

Traffic that survives the PON scheduling is just packets, and the control card's switch fabric forwards them between the subscriber-facing line cards and the network-facing uplink at full rate. Everything rides a common timing reference distributed across the backplane so the PON slots stay aligned. Because the design assumes years of unbroken operation, line cards, power modules, and the fan tray all pull from the front of a live chassis, letting an operator grow capacity or replace a fault without darkening the homes behind it.

Build & assembly graph

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Bill of materials

8 top-level lines · 38 rows shown · 1,196 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis 5 parts olt-chassis 1 20 assembly
1.1 Sheet Metal Panel sheet-panel 4 part
1.2 Card Guide Rail olt-card-guide 12× 12 part
1.3 Rack Ear olt-rack-ear 2 part
1.4 EMC Gasket olt-emc-gasket 1 part
1.5 Fastener Set fastener-set 1 part
2 Switch-Fabric Backplane 5 parts olt-backplane 1 189 assembly
2.1 Bare PCB pcb-bare 1 part
2.2 Slot Connector olt-slot-connector 6 part
2.3 Power Bus Bar olt-power-bus 1 part
2.4 Clock Buffer olt-clock-buffer 1 part
2.5 SMD Passive (R/C/L) smd-passives 180× 180 part
3 Control Card 6 parts olt-control-card 1 205 assembly
3.1 Bare PCB pcb-bare 1 part
3.2 Compute SoC Module soc-module 1 part
3.3 Switch-Fabric ASIC olt-fabric-asic 1 part
3.4 Microcontroller mcu 1 part
3.5 TCXO Oscillator olt-tcxo 1 part
3.6 SMD Passive (R/C/L) smd-passives 200× 200 part
4 PON Line Card 5 parts olt-pon-line-card 4 168 assembly
4.1 Bare PCB pcb-bare 4 part
4.2 PON MAC olt-pon-mac 4 part
4.3 PON Transceiver olt-pon-transceiver 32 part
4.4 SFP Cage olt-sfp-cage 32 part
4.5 SMD Passive (R/C/L) smd-passives 150× 600 part
5 Uplink Card 5 parts olt-uplink-card 1 100 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Uplink Transceiver olt-uplink-transceiver 4 part
5.3 SFP Cage olt-sfp-cage 4 part
5.4 Signal Retimer olt-retimer 1 part
5.5 SMD Passive (R/C/L) smd-passives 90× 90 part
6 Power Supply power-supply 2 part
7 Fan Tray 4 parts olt-fan-tray 1 7 assembly
7.1 Blower Motor blower-motor 4 part
7.2 Fan Controller olt-fan-control 1 part
7.3 Air Filter olt-air-filter 1 part
7.4 Sheet Metal Panel sheet-panel 1 part
8 Management Port olt-mgmt-port 1 part

Sourcing — likely vendors

Companies that make this · indicative price $30–$50k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Cisco
cisco.com ↗
San Jose, US Networking 500 units 8–14 wks
🇺🇸Juniper
juniper.net ↗
Sunnyvale, US Networking 500 units 8–14 wks
arista.com ↗ Santa Clara, US Networking 500 units 8–14 wks
🇫🇮Nokia
nokia.com ↗
Espoo, FI Telecom equipment 500 units 8–14 wks
🇨🇳Huawei
huawei.com ↗
Shenzhen, CN Networking & telecom 500 units 8–14 wks

374-word article