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Pipelayer Product

Overview

A pipelayer is a crawler tractor fitted with a side-mounted boom, used to lift sections of welded pipeline and lower them into an open trench. On a cross-country pipeline spread, a row of pipelayers works in unison: they cradle the welded string clear of the ground while the joint is coated and inspected, then walk forward and lower the line into the ditch together. The side-boom layout keeps the load beside the tracks, so the machine can travel along the trench edge carrying the pipe.

The machine is built on a Crawler Tractor Base crawler tractor carrying the Diesel Engine, two Track Undercarriage track frames, the Side Boom, and a Extendable Counterweight that swings out on the opposite side to balance the load.

How it works

The Diesel Engine drives both the tracks, through final-drive gearing in the Crawler Tractor Base, and the pumps of the Hydraulic System. Lifting is handled by the Side Boom, an A-frame boom pinned to the side of the tractor. It carries two independent drums: the Load Winch raises and lowers the pipe on the Hook Block, while the Boom Winch changes the boom angle. Each winch has a fail-safe Winch Brake that holds the load if hydraulic pressure is lost.

The load tries to tip the machine sideways, so the Extendable Counterweight extends hydraulically away from the boom on its Counterweight Arm; the operator winds it out as the load swings further from the tracks, keeping the machine within its stability limit. A load-moment indicator warns before the tipping point is reached.

The wide Track Undercarriage track shoes spread the heavy concentrated load over soft right-of-way ground. The operator sits in a Operator Cab with separate levers or joysticks for each winch and for boom angle, watching a display for load and boom data. A low-voltage Electrical System system supplies the controls, work lights, and the engine accessories.

Build & assembly graph

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Bill of materials

8 top-level lines · 76 rows shown · 131 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Crawler Tractor Base 4 parts pipelayer-base 1 8 assembly
1.1 Main Frame pipelayer-main-frame 1 part
1.2 Helical Gear Pair gear-pair 2 part
1.3 Gearbox Housing gearbox-housing 1 part
1.4 Ball Bearing ball-bearing 4 part
2 Diesel Engine 7 parts pipelayer-engine 1 20 assembly
2.1 Engine Block pipelayer-block 1 part
2.2 Piston pipelayer-piston 6 part
2.3 Crankshaft pipelayer-crankshaft 1 part
2.4 Fuel System 3 parts pipelayer-fuel-system 1 8 assembly
2.4.1 Injection Pump pipelayer-injection-pump 1 part
2.4.2 Fuel Injector pipelayer-injector 6 part
2.4.3 Fuel Filter pipelayer-fuel-filter 1 part
2.5 Radiator radiator 1 part
2.6 Coolant Pump coolant-pump 1 part
2.7 Oil Seal oil-seal 2 part
3 Track Undercarriage 4 parts pipelayer-undercarriage 2 16 assembly
3.1 Track Chain pipelayer-track-chain 2 part
3.2 Drive Sprocket pipelayer-sprocket 2 part
3.3 Track Roller pipelayer-track-roller 12 part
3.4 Ball Bearing ball-bearing 16 part
4 Side Boom 6 parts pipelayer-side-boom 1 18 assembly
4.1 Boom Weldment pipelayer-boom-weldment 1 part
4.2 Load Winch 4 parts pipelayer-load-winch 1 5 assembly
4.2.1 Winch Drum pipelayer-winch-drum 1 part
4.2.2 Helical Gear Pair gear-pair 1 part
4.2.3 Winch Brake pipelayer-winch-brake 1 part
4.2.4 Ball Bearing ball-bearing 2 part
4.3 Boom Winch 4 parts pipelayer-boom-winch 1 5 assembly
4.3.1 Winch Drum pipelayer-winch-drum 1 part
4.3.2 Helical Gear Pair gear-pair 1 part
4.3.3 Winch Brake pipelayer-winch-brake 1 part
4.3.4 Ball Bearing ball-bearing 2 part
4.4 Load Cable pipelayer-load-cable 1 part
4.5 Boom Cable pipelayer-boom-cable 1 part
4.6 Hook Block 3 parts pipelayer-hook-block 1 5 assembly
4.6.1 Load Hook pipelayer-hook 1 part
4.6.2 Sheave pipelayer-sheave 2 part
4.6.3 Ball Bearing ball-bearing 2 part
5 Extendable Counterweight 3 parts pipelayer-counterweight 1 8 assembly
5.1 Weight Box pipelayer-weight-box 1 part
5.2 Counterweight Arm pipelayer-cw-arm 1 part
5.3 Hydraulic Cylinder 4 parts pipelayer-cylinder 1 6 assembly
5.3.1 Cylinder Barrel pipelayer-cyl-barrel 1 part
5.3.2 Cylinder Rod pipelayer-cyl-rod 1 part
5.3.3 O-Ring Set oring-set 2 part
5.3.4 Oil Seal oil-seal 2 part
6 Hydraulic System 4 parts pipelayer-hydraulics 1 16 assembly
6.1 Hydraulic Pump 3 parts pipelayer-hyd-pump 1 5 assembly
6.1.1 Helical Gear Pair gear-pair 1 part
6.1.2 Oil Seal oil-seal 2 part
6.1.3 Ball Bearing ball-bearing 2 part
6.2 Control Valve Bank 3 parts pipelayer-valve-bank 1 9 assembly
6.2.1 Spool Valve pipelayer-spool-valve 5 part
6.2.2 Relief Valve pipelayer-relief-valve 1 part
6.2.3 O-Ring Set oring-set 3 part
6.3 Hydraulic Reservoir pipelayer-hyd-tank 1 part
6.4 Hydraulic Filter pipelayer-hyd-filter 1 part
7 Operator Cab 3 parts pipelayer-cab 1 11 assembly
7.1 Cab / ROPS Shell pipelayer-cab-shell 1 part
7.2 Seat Assembly 5 parts seat-assembly 1 7 assembly
7.2.1 Seat Frame seat-frame 1 part
7.2.2 Seat Foam seat-foam 2 part
7.2.3 Seat Cover seat-cover 1 part
7.2.4 Seat Motor seat-motor 2 part
7.2.5 Seat Heater Mat seat-heater 1 part
7.3 Operator Display 3 parts pipelayer-display 1 3 assembly
7.3.1 Bare PCB pcb-bare 1 part
7.3.2 Microcontroller mcu 1 part
7.3.3 LCD Panel lcd-panel 1 part
8 Electrical System 5 parts pipelayer-electrical 1 18 assembly
8.1 12 V Battery lv-battery 1 part
8.2 Wire Bundle wire-bundle 1 part
8.3 Connector connector 6 part
8.4 Relay relay 6 part
8.5 LED Work Light pipelayer-work-light 4 part

Sourcing — likely vendors

Companies that make this · indicative price $15k–$2M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Caterpillar
caterpillar.com ↗
Irving, US Construction & mining equipment made to order 16–28 wks
🇯🇵Komatsu
komatsu.com ↗
Tokyo, JP Construction & mining equipment made to order 16–28 wks
🇸🇪Volvo CE
volvoce.com ↗
Gothenburg, SE Construction equipment made to order 16–28 wks
🇨🇭Liebherr
liebherr.com ↗
Bulle, CH Cranes & heavy equipment made to order 16–28 wks
🇨🇳XCMG
xcmg.com ↗
Xuzhou, CN Construction machinery made to order 16–28 wks

330-word article