BOMwiki the bill-of-materials encyclopedia

Microplate Washer Product

Overview

A microplate washer automates the rinse steps that hold an ELISA or other plate-based immunoassay together. Between binding steps the wells are full of unbound antibody, enzyme conjugate or sample that has to be flushed away, because anything left behind raises the background and ruins the signal. Doing this by hand across a 96-well plate is slow and uneven; the washer floods and empties every well the same way, several times over, in under a minute.

The cycle is simple to state and exacting to do well: fill each well to the brim with wash buffer, let it soak if the protocol calls for it, then aspirate it down to almost nothing without disturbing the layer of captured molecules stuck to the well bottom. A good washer leaves under two microliters of residual and never scratches the coating.

How it works

The plate rides into the instrument on the Plate Carrier Stage, a single-axis carriage driven by a ball-screw that steps it one well row at a time under the head. Above it the Wash Manifold carries the working pair of needles per well: a short dispense needle that fans buffer across the wall to fill without splashing, and a long aspirate needle that reaches the bottom to draw the well dry, the whole head dropped and lifted on its own Z drive.

Buffer and vacuum come from the Fluidics. A peristaltic pump pushes wash buffer from a bottle to the dispense needles while a diaphragm vacuum pump pulls the aspirated liquid to waste, and solenoid valves switch buffers and isolate the waste line. The supply and collection are held in the Bottle Set, where level sensors flag an empty buffer or a full waste bottle before a run stalls.

Tying the cycle together, the Control Electronics sequence the stage, manifold Z axis, pump and valves through each programmed fill, soak and aspirate, with the operator setting cycles, volumes and plate format on the Operator Display.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

9 top-level lines · 54 rows shown · 316 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Plate Carrier Stage 5 parts pw-plate-stage 1 31 assembly
1.1 Plate Carrier pw-carrier 1 part
1.2 Stage Drive 3 parts pw-stage-drive 1 23 assembly
1.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
1.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
1.2.3 Ball Screw ball-screw 1 part
1.3 Linear Guide pw-linear-guide 2 part
1.4 Ball Bearing ball-bearing 4 part
1.5 Home Sensor pw-home-sensor 1 part
2 Wash Manifold 4 parts pw-manifold 1 40 assembly
2.1 Dispense Needle pw-dispense-needle 8 part
2.2 Aspirate Needle pw-aspirate-needle 8 part
2.3 Manifold Block pw-manifold-block 1 part
2.4 Manifold Z Drive 3 parts pw-z-drive 1 23 assembly
2.4.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.4.3 Ball Screw ball-screw 1 part
3 Fluidics 5 parts pw-fluidics 1 57 assembly
3.1 Dispense Pump 3 parts pw-dispense-pump 1 23 assembly
3.1.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.1.3 Peristaltic Rotor pw-pump-rotor 1 part
3.2 Vacuum Pump 3 parts pw-vacuum-pump 1 23 assembly
3.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.2.3 Pump Diaphragm pw-diaphragm 1 part
3.3 Solenoid Valve pw-valve 6 part
3.4 Relay relay 4 part
3.5 Tubing Set pw-tubing 1 part
4 Bottle Set 3 parts pw-bottles 1 6 assembly
4.1 Buffer Bottle pw-buffer-bottle 2 part
4.2 Waste Bottle pw-waste-bottle 1 part
4.3 Bottle Level Sensor pw-level-sensor 3 part
5 Control Electronics 2 parts pw-electronics 1 123 assembly
5.1 Control Board 4 parts pw-control-board 1 122 assembly
5.1.1 Bare PCB pcb-bare 1 part
5.1.2 Microcontroller mcu 1 part
5.1.3 SMD Passive (R/C/L) smd-passives 110× 110 part
5.1.4 Connector connector 10× 10 part
5.2 Wire Bundle wire-bundle 1 part
6 Operator Display 3 parts pw-display 1 48 assembly
6.1 LCD Panel lcd-panel 1 part
6.2 Touch Digitizer touch-digitizer 1 part
6.3 Display Board 4 parts pw-display-board 1 46 assembly
6.3.1 Bare PCB pcb-bare 1 part
6.3.2 Microcontroller mcu 1 part
6.3.3 SMD Passive (R/C/L) smd-passives 40× 40 part
6.3.4 Connector connector 4 part
7 Enclosure 3 parts pw-housing 1 4 assembly
7.1 Cabinet pw-cabinet 1 part
7.2 Drip Tray pw-drip-tray 1 part
7.3 Fastener Set fastener-set 2 part
8 Power Supply power-supply 1 part
9 Connector connector 6 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

332-word article