Microplate Washer Product
Overview
A microplate washer automates the rinse steps that hold an ELISA or other plate-based immunoassay together. Between binding steps the wells are full of unbound antibody, enzyme conjugate or sample that has to be flushed away, because anything left behind raises the background and ruins the signal. Doing this by hand across a 96-well plate is slow and uneven; the washer floods and empties every well the same way, several times over, in under a minute.
The cycle is simple to state and exacting to do well: fill each well to the brim with wash buffer, let it soak if the protocol calls for it, then aspirate it down to almost nothing without disturbing the layer of captured molecules stuck to the well bottom. A good washer leaves under two microliters of residual and never scratches the coating.
How it works
The plate rides into the instrument on the Plate Carrier Stage, a single-axis carriage driven by a ball-screw that steps it one well row at a time under the head. Above it the Wash Manifold carries the working pair of needles per well: a short dispense needle that fans buffer across the wall to fill without splashing, and a long aspirate needle that reaches the bottom to draw the well dry, the whole head dropped and lifted on its own Z drive.
Buffer and vacuum come from the Fluidics. A peristaltic pump pushes wash buffer from a bottle to the dispense needles while a diaphragm vacuum pump pulls the aspirated liquid to waste, and solenoid valves switch buffers and isolate the waste line. The supply and collection are held in the Bottle Set, where level sensors flag an empty buffer or a full waste bottle before a run stalls.
Tying the cycle together, the Control Electronics sequence the stage, manifold Z axis, pump and valves through each programmed fill, soak and aspirate, with the operator setting cycles, volumes and plate format on the Operator Display.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
9 top-level lines · 54 rows shown · 316 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Plate Carrier Stage 5 parts | pw-plate-stage | 1× | 1 | 31 | assembly |
| 1.1 | Plate Carrier | pw-carrier | 1× | 1 | — | part |
| 1.2 | Stage Drive 3 parts | pw-stage-drive | 1× | 1 | 23 | assembly |
| 1.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 1.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 1.2.3 | Ball Screw | ball-screw | 1× | 1 | — | part |
| 1.3 | Linear Guide | pw-linear-guide | 2× | 2 | — | part |
| 1.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 1.5 | Home Sensor | pw-home-sensor | 1× | 1 | — | part |
| 2 | Wash Manifold 4 parts | pw-manifold | 1× | 1 | 40 | assembly |
| 2.1 | Dispense Needle | pw-dispense-needle | 8× | 8 | — | part |
| 2.2 | Aspirate Needle | pw-aspirate-needle | 8× | 8 | — | part |
| 2.3 | Manifold Block | pw-manifold-block | 1× | 1 | — | part |
| 2.4 | Manifold Z Drive 3 parts | pw-z-drive | 1× | 1 | 23 | assembly |
| 2.4.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 2.4.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 2.4.3 | Ball Screw | ball-screw | 1× | 1 | — | part |
| 3 | Fluidics 5 parts | pw-fluidics | 1× | 1 | 57 | assembly |
| 3.1 | Dispense Pump 3 parts | pw-dispense-pump | 1× | 1 | 23 | assembly |
| 3.1.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 3.1.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 3.1.3 | Peristaltic Rotor | pw-pump-rotor | 1× | 1 | — | part |
| 3.2 | Vacuum Pump 3 parts | pw-vacuum-pump | 1× | 1 | 23 | assembly |
| 3.2.1 | Stator Assembly 3 parts + deeper › | stator-assembly | 1× | 1 | 3 | assembly |
| 3.2.2 | Rotor Assembly 4 parts + deeper › | rotor-assembly | 1× | 1 | 19 | assembly |
| 3.2.3 | Pump Diaphragm | pw-diaphragm | 1× | 1 | — | part |
| 3.3 | Solenoid Valve | pw-valve | 6× | 6 | — | part |
| 3.4 | Relay | relay | 4× | 4 | — | part |
| 3.5 | Tubing Set | pw-tubing | 1× | 1 | — | part |
| 4 | Bottle Set 3 parts | pw-bottles | 1× | 1 | 6 | assembly |
| 4.1 | Buffer Bottle | pw-buffer-bottle | 2× | 2 | — | part |
| 4.2 | Waste Bottle | pw-waste-bottle | 1× | 1 | — | part |
| 4.3 | Bottle Level Sensor | pw-level-sensor | 3× | 3 | — | part |
| 5 | Control Electronics 2 parts | pw-electronics | 1× | 1 | 123 | assembly |
| 5.1 | Control Board 4 parts | pw-control-board | 1× | 1 | 122 | assembly |
| 5.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 5.1.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 5.1.3 | SMD Passive (R/C/L) | smd-passives | 110× | 110 | — | part |
| 5.1.4 | Connector | connector | 10× | 10 | — | part |
| 5.2 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 6 | Operator Display 3 parts | pw-display | 1× | 1 | 48 | assembly |
| 6.1 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 6.2 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 6.3 | Display Board 4 parts | pw-display-board | 1× | 1 | 46 | assembly |
| 6.3.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 6.3.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 6.3.3 | SMD Passive (R/C/L) | smd-passives | 40× | 40 | — | part |
| 6.3.4 | Connector | connector | 4× | 4 | — | part |
| 7 | Enclosure 3 parts | pw-housing | 1× | 1 | 4 | assembly |
| 7.1 | Cabinet | pw-cabinet | 1× | 1 | — | part |
| 7.2 | Drip Tray | pw-drip-tray | 1× | 1 | — | part |
| 7.3 | Fastener Set | fastener-set | 2× | 2 | — | part |
| 8 | Power Supply | power-supply | 1× | 1 | — | part |
| 9 | Connector | connector | 6× | 6 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $1k–$500k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| thermofisher.com ↗ | Waltham, US | Lab instruments | 100 units | 10–18 wks |
| 🇺🇸Agilent agilent.com ↗ | Santa Clara, US | Analytical instruments | 100 units | 10–18 wks |
| 🇺🇸Bruker bruker.com ↗ | Billerica, US | Scientific instruments | 100 units | 10–18 wks |
| 🇯🇵Shimadzu shimadzu.com ↗ | Kyoto, JP | Analytical instruments | 100 units | 10–18 wks |
| 🇺🇸Waters waters.com ↗ | Milford, US | Chromatography & MS | 100 units | 10–18 wks |
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