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PoE Injector Product

Overview

A PoE injector, or midspan, adds power to an Ethernet run that comes from a switch with no power-over-Ethernet support. It sits between the switch and a remote device such as a wireless access point, IP camera, or VoIP phone, merging the data link with a DC supply onto one cable so the device needs no separate power outlet nearby.

The data link from the switch lands on the Data Input Port, an RJ45 jack whose magnetics pass the signal through untouched. Power comes from an external AC-DC Power Supply brick fed by an IEC Power Cord and entering through the DC Barrel Jack. Inside, the PSE Mainboard is the power-sourcing stage; it raises and isolates the rail, then hands the combined signal to the PoE Output Port, which carries both to the powered device. A LED Indicator Board shows power and delivery state, and a Surge Protection Board clamps lightning and ESD transients on the outdoor-facing pairs.

How it works

Power-over-Ethernet never blindly energizes the cable. When a device is plugged into the output, the PSE controller on the mainboard first applies a low probing voltage and looks for the standard 25 kΩ signature resistance inside the powered device. Only after that detection succeeds does it run a classification step, reading how much power the device requests, and then switch the full 50-plus-volt rail on through its pass MOSFET with a controlled inrush ramp. A current-sense shunt lets the controller hold the load within its class budget and trip on a short or overload.

The injection itself is electrically simple. This unit powers the data pairs (Mode B): the supply is applied to the center taps of the output magnetics, so DC rides as a common-mode offset on the same wires carrying Gigabit data, while the transformers keep the two from interfering. At the far end the powered device pulls the DC back off the center taps and recovers the data normally. Because the powering rail floats behind an isolation transformer, the data side stays referenced to the switch and a 1500 V barrier separates the two domains for safety and noise immunity.

Build & assembly graph

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Bill of materials

11 top-level lines · 39 rows shown · 178 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Enclosure 4 parts poe-injector-enclosure 1 5 assembly
1.1 Plastic Top Shell poe-injector-plastic-shell 1 part
1.2 Metal Base Plate poe-injector-metal-base 1 part
1.3 LED Light Pipe poe-injector-light-pipe 2 part
1.4 Fastener Set fastener-set 1 part
2 PSE Mainboard 7 parts poe-injector-mainboard 1 127 assembly
2.1 Bare PCB pcb-bare 1 part
2.2 PSE Controller IC poe-injector-pse-controller 1 part
2.3 Power MOSFET mosfet 2 part
2.4 Isolation Transformer poe-injector-isolation-xfmr 1 part
2.5 Current-Sense Resistor poe-injector-sense-resistor 1 part
2.6 Microcontroller mcu 1 part
2.7 SMD Passive (R/C/L) smd-passives 120× 120 part
3 Data Input Port 3 parts poe-injector-data-in-port 1 3 assembly
3.1 RJ45 Jack poe-injector-rj45-jack 1 part
3.2 Ethernet Magnetics poe-injector-magnetics 1 part
3.3 Connector connector 1 part
4 PoE Output Port 3 parts poe-injector-poe-out-port 1 3 assembly
4.1 RJ45 Jack poe-injector-rj45-jack 1 part
4.2 PoE Magnetics poe-injector-poe-magnetics 1 part
4.3 Connector connector 1 part
5 Power Supply power-supply 1 part
6 DC Barrel Jack poe-injector-dc-input-jack 1 part
7 LED Indicator Board 4 parts poe-injector-led-board 1 12 assembly
7.1 Bare PCB pcb-bare 1 part
7.2 Status LED poe-injector-status-led 2 part
7.3 SMD Passive (R/C/L) smd-passives 8 part
7.4 Connector connector 1 part
8 Surge Protection Board 4 parts poe-injector-surge-board 1 18 assembly
8.1 Bare PCB pcb-bare 1 part
8.2 Gas Discharge Tube poe-injector-gdt 1 part
8.3 TVS Diode poe-injector-tvs-diode 4 part
8.4 SMD Passive (R/C/L) smd-passives 12× 12 part
9 Power Cord poe-injector-power-cord 1 part
10 Wire Bundle wire-bundle 1 part
11 Mounting Kit 3 parts poe-injector-mounting-kit 1 6 assembly
11.1 Rubber Foot poe-injector-rubber-foot 4 part
11.2 Wall Bracket poe-injector-wall-bracket 1 part
11.3 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $30–$50k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸Cisco
cisco.com ↗
San Jose, US Networking 500 units 8–14 wks
🇺🇸Juniper
juniper.net ↗
Sunnyvale, US Networking 500 units 8–14 wks
arista.com ↗ Santa Clara, US Networking 500 units 8–14 wks
🇫🇮Nokia
nokia.com ↗
Espoo, FI Telecom equipment 500 units 8–14 wks
🇨🇳Huawei
huawei.com ↗
Shenzhen, CN Networking & telecom 500 units 8–14 wks

377-word article