PoE Injector Product
Overview
A PoE injector, or midspan, adds power to an Ethernet run that comes from a switch with no power-over-Ethernet support. It sits between the switch and a remote device such as a wireless access point, IP camera, or VoIP phone, merging the data link with a DC supply onto one cable so the device needs no separate power outlet nearby.
The data link from the switch lands on the Data Input Port, an RJ45 jack whose magnetics pass the signal through untouched. Power comes from an external AC-DC Power Supply brick fed by an IEC Power Cord and entering through the DC Barrel Jack. Inside, the PSE Mainboard is the power-sourcing stage; it raises and isolates the rail, then hands the combined signal to the PoE Output Port, which carries both to the powered device. A LED Indicator Board shows power and delivery state, and a Surge Protection Board clamps lightning and ESD transients on the outdoor-facing pairs.
How it works
Power-over-Ethernet never blindly energizes the cable. When a device is plugged into the output, the PSE controller on the mainboard first applies a low probing voltage and looks for the standard 25 kΩ signature resistance inside the powered device. Only after that detection succeeds does it run a classification step, reading how much power the device requests, and then switch the full 50-plus-volt rail on through its pass MOSFET with a controlled inrush ramp. A current-sense shunt lets the controller hold the load within its class budget and trip on a short or overload.
The injection itself is electrically simple. This unit powers the data pairs (Mode B): the supply is applied to the center taps of the output magnetics, so DC rides as a common-mode offset on the same wires carrying Gigabit data, while the transformers keep the two from interfering. At the far end the powered device pulls the DC back off the center taps and recovers the data normally. Because the powering rail floats behind an isolation transformer, the data side stays referenced to the switch and a 1500 V barrier separates the two domains for safety and noise immunity.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
11 top-level lines · 39 rows shown · 178 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Enclosure 4 parts | poe-injector-enclosure | 1× | 1 | 5 | assembly |
| 1.1 | Plastic Top Shell | poe-injector-plastic-shell | 1× | 1 | — | part |
| 1.2 | Metal Base Plate | poe-injector-metal-base | 1× | 1 | — | part |
| 1.3 | LED Light Pipe | poe-injector-light-pipe | 2× | 2 | — | part |
| 1.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | PSE Mainboard 7 parts | poe-injector-mainboard | 1× | 1 | 127 | assembly |
| 2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 2.2 | PSE Controller IC | poe-injector-pse-controller | 1× | 1 | — | part |
| 2.3 | Power MOSFET | mosfet | 2× | 2 | — | part |
| 2.4 | Isolation Transformer | poe-injector-isolation-xfmr | 1× | 1 | — | part |
| 2.5 | Current-Sense Resistor | poe-injector-sense-resistor | 1× | 1 | — | part |
| 2.6 | Microcontroller | mcu | 1× | 1 | — | part |
| 2.7 | SMD Passive (R/C/L) | smd-passives | 120× | 120 | — | part |
| 3 | Data Input Port 3 parts | poe-injector-data-in-port | 1× | 1 | 3 | assembly |
| 3.1 | RJ45 Jack | poe-injector-rj45-jack | 1× | 1 | — | part |
| 3.2 | Ethernet Magnetics | poe-injector-magnetics | 1× | 1 | — | part |
| 3.3 | Connector | connector | 1× | 1 | — | part |
| 4 | PoE Output Port 3 parts | poe-injector-poe-out-port | 1× | 1 | 3 | assembly |
| 4.1 | RJ45 Jack | poe-injector-rj45-jack | 1× | 1 | — | part |
| 4.2 | PoE Magnetics | poe-injector-poe-magnetics | 1× | 1 | — | part |
| 4.3 | Connector | connector | 1× | 1 | — | part |
| 5 | Power Supply | power-supply | 1× | 1 | — | part |
| 6 | DC Barrel Jack | poe-injector-dc-input-jack | 1× | 1 | — | part |
| 7 | LED Indicator Board 4 parts | poe-injector-led-board | 1× | 1 | 12 | assembly |
| 7.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 7.2 | Status LED | poe-injector-status-led | 2× | 2 | — | part |
| 7.3 | SMD Passive (R/C/L) | smd-passives | 8× | 8 | — | part |
| 7.4 | Connector | connector | 1× | 1 | — | part |
| 8 | Surge Protection Board 4 parts | poe-injector-surge-board | 1× | 1 | 18 | assembly |
| 8.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 8.2 | Gas Discharge Tube | poe-injector-gdt | 1× | 1 | — | part |
| 8.3 | TVS Diode | poe-injector-tvs-diode | 4× | 4 | — | part |
| 8.4 | SMD Passive (R/C/L) | smd-passives | 12× | 12 | — | part |
| 9 | Power Cord | poe-injector-power-cord | 1× | 1 | — | part |
| 10 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 11 | Mounting Kit 3 parts | poe-injector-mounting-kit | 1× | 1 | 6 | assembly |
| 11.1 | Rubber Foot | poe-injector-rubber-foot | 4× | 4 | — | part |
| 11.2 | Wall Bracket | poe-injector-wall-bracket | 1× | 1 | — | part |
| 11.3 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $30–$50k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇺🇸Cisco cisco.com ↗ | San Jose, US | Networking | 500 units | 8–14 wks |
| 🇺🇸Juniper juniper.net ↗ | Sunnyvale, US | Networking | 500 units | 8–14 wks |
| arista.com ↗ | Santa Clara, US | Networking | 500 units | 8–14 wks |
| 🇫🇮Nokia nokia.com ↗ | Espoo, FI | Telecom equipment | 500 units | 8–14 wks |
| 🇨🇳Huawei huawei.com ↗ | Shenzhen, CN | Networking & telecom | 500 units | 8–14 wks |
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