Radar Speed Sign Product
Overview
A radar speed sign is a roadside safety tool that measures vehicle speed and displays it to approaching drivers, encouraging them to slow down. The sign works on the principle that drivers will moderate their speed when they see a real-time readout of their velocity. Most are non-punitive: they don't issue tickets, just feedback, making them effective in school zones, residential areas, and work zones.
The Doppler Radar Module uses microwave pulses to detect passing vehicles and measure their velocity via the Doppler shift of the reflected signal. The LED Display Module shows the measured speed in large numerals, typically green for compliance and red for speeding (threshold set by the municipality). The sign runs on the Power System, combining solar generation during the day and lithium or lead-acid battery storage for nighttime and cloudy weather.
Data logging is an often-overlooked feature: the sign records every speed event with timestamp, allowing traffic engineers to analyze traffic patterns and prove the effectiveness of speed enforcement programs.
How it works
The Doppler Radar Module is the heart of the device. The Radar Transceiver is a solid-state module operating at 24 GHz (in the ISM band, shared with radar and motion sensors), transmitting about 10 mW of power via a Radar Antenna. The antenna is a planar patch or horn design with a 10–20 degree beamwidth, narrowly focused on the road ahead.
As a vehicle approaches, the radar pulse bounces off its body and returns to the antenna. The frequency of the return signal is slightly different from the transmitted frequency due to the Doppler effect: if the vehicle is moving toward the radar at 50 km/h, the return frequency is ~2 kHz higher. The Signal Processor is a specialized DSP (digital signal processor) that computes the frequency shift and converts it to velocity in real time. The algorithm filters out stationary objects (signs, buildings) by looking for a sustained frequency shift, confirming that a moving vehicle is in the beam.
The LED Display Module is updated once per second with the latest measured speed. The display can show a single vehicle's speed (if only one is in the beam) or a running average if multiple vehicles are present. Most signs glow green if the speed is under the set threshold (e.g., 35 km/h) and red or orange above it.
The Power System consists of the Solar Panel, which is typically 50–100 W rated power, mounted atop the sign cabinet and oriented south (in the northern hemisphere). During clear daylight, the panel generates 30–60 W average power. The radar-speed-sign-mppt-regulator is a maximum power point tracker that adjusts the electrical load on the panel moment-to-moment to extract the most power. All surplus power charges the Battery Pack, a lithium (LiFePO4) or lead-acid battery rated 48–100 Ah (2–5 kWh).
At night, the sign draws 20–50 W continuously (display, radar, processor, cooling fan). A 100 Ah battery can sustain 8–12 hours of continuous operation without sun. In winter or cloudy climates, the solar panel may not fully charge the battery even in daylight, but most units are designed to survive 2–3 days of zero solar input, assuming some night operation curtailment (e.g., display off at midnight to 6 AM).
The Data Logger and Communications records every speed event. A microcontroller in the Main Controller logs the timestamp, measured speed, and direction (approaching or receding) to a Storage Medium, usually an SD card. With a 2 GB card, a busy location (100+ vehicle passes per day) can store 1–3 months of data. Traffic engineers later download the card, analyze patterns, and produce reports showing peak speeding times and locations.
Modern signs often add a GSM Modem for cellular reporting. Data is transmitted daily (or on demand) to a cloud server, allowing remote monitoring of speed trends and real-time alerts if a location sees a sudden spike in violations. Some cities deploy signs in temporary road work zones, and the cellular link provides justification for speed-reduction efforts and helps the contractor demonstrate safety improvements post-project.
Maintenance is minimal. The Solar Panel is cleaned quarterly to remove dust and bird droppings, restoring full output. The Battery Pack may require replacement every 3–5 years (for lead-acid) or 5–8 years (for lithium). The LED Display Module is bright enough to be visible even in direct sunlight and typically lasts 5–10 years before color fading or LED burnout.
Installation is simple: the sign is mounted on a portable or permanent pole, pointed at the roadway at a slight downward angle (10–30 degrees) so the radar beam intersects the center of the lane. Power is solar only in most cases; no AC line is needed. The radar and display are weatherproof (IP65–IP67), rated for salt spray if deployed near coastal highways.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
7 top-level lines · 36 rows shown · 37 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Doppler Radar Module 5 parts | radar-speed-sign-doppler-radar | 1× | 1 | 6 | assembly |
| 1.1 | Radar Transceiver | radar-speed-sign-radar-transceiver | 1× | 1 | — | part |
| 1.2 | Radar Antenna | radar-speed-sign-radar-antenna | 1× | 1 | — | part |
| 1.3 | Signal Processor | radar-speed-sign-signal-processor | 1× | 1 | — | part |
| 1.4 | Radar PCB Assembly | radar-speed-sign-pcb | 1× | 1 | — | part |
| 1.5 | Connector | connector | 2× | 2 | — | part |
| 2 | LED Display Module 5 parts | radar-speed-sign-led-display | 1× | 1 | 5 | assembly |
| 2.1 | LED Array | radar-speed-sign-led-panel | 1× | 1 | — | part |
| 2.2 | Display Driver | radar-speed-sign-display-driver | 1× | 1 | — | part |
| 2.3 | Display Controller | radar-speed-sign-display-controller | 1× | 1 | — | part |
| 2.4 | Display Enclosure | radar-speed-sign-display-housing | 1× | 1 | — | part |
| 2.5 | Connector | connector | 1× | 1 | — | part |
| 3 | Power System 5 parts | radar-speed-sign-power-system | 1× | 1 | 6 | assembly |
| 3.1 | Solar Panel | radar-speed-sign-solar-panel | 1× | 1 | — | part |
| 3.2 | MPPT Controller | radar-speed-sign-solar-controller | 1× | 1 | — | part |
| 3.3 | Battery Pack | radar-speed-sign-battery-pack | 1× | 1 | — | part |
| 3.4 | DC-DC Converter | radar-speed-sign-dcdc-converter | 1× | 1 | — | part |
| 3.5 | Connector | connector | 2× | 2 | — | part |
| 4 | Pole Mounting 4 parts | radar-speed-sign-pole-mount | 1× | 1 | 4 | assembly |
| 4.1 | Mounting Post | radar-speed-sign-mounting-post | 1× | 1 | — | part |
| 4.2 | Mounting Arm | radar-speed-sign-mounting-arm | 1× | 1 | — | part |
| 4.3 | Adjustment Bracket | radar-speed-sign-adjustment-bracket | 1× | 1 | — | part |
| 4.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 5 | Main Controller 6 parts | radar-speed-sign-controller | 1× | 1 | 9 | assembly |
| 5.1 | Microcontroller | mcu | 1× | 1 | — | part |
| 5.2 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 5.3 | Real-Time Clock | radar-speed-sign-rtc | 1× | 1 | — | part |
| 5.4 | Flash Memory | radar-speed-sign-flash-memory | 1× | 1 | — | part |
| 5.5 | Power Supply | power-supply | 1× | 1 | — | part |
| 5.6 | Connector | connector | 4× | 4 | — | part |
| 6 | Data Logger and Communications 4 parts | radar-speed-sign-data-logger | 1× | 1 | 5 | assembly |
| 6.1 | Storage Medium | radar-speed-sign-storage-card | 1× | 1 | — | part |
| 6.2 | GSM Modem | radar-speed-sign-gsm-module | 1× | 1 | — | part |
| 6.3 | Ethernet Interface | radar-speed-sign-ethernet-port | 1× | 1 | — | part |
| 6.4 | Connector | connector | 2× | 2 | — | part |
| 7 | Fastener Set | fastener-set | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $50–$10k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| assaabloy.com ↗ | Stockholm, SE | Locks & access | 1,000 units | 8–12 wks |
| 🇺🇸Allegion allegion.com ↗ | Dublin, US | Security products (Schlage) | 1,000 units | 8–12 wks |
| dormakaba.com ↗ | Rümlang, CH | Access & door systems | 1,000 units | 8–12 wks |
| honeywell.com ↗ | Charlotte, US | Building & safety tech | 1,000 units | 8–12 wks |
| hikvision.com ↗ | Hangzhou, CN | Surveillance & security | 1,000 units | 8–12 wks |
871-word article