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RC Helicopter Product

Overview

A collective-pitch RC helicopter is a true helicopter at model scale: it flies by the same physics as a full-size machine and is controlled the same way. A brushless Brushless Main Motor spins the Main Rotor System at 2,000-3,500 rpm through the Drivetrain, the Swashplate Assembly translates servo motion into blade pitch changes, the Tail System cancels main-rotor torque, and the Flight Electronics stabilise everything between the pilot's stick inputs from the Radio Transmitter. Unlike a fixed-pitch toy, lift is controlled by changing blade angle at constant headspeed, which gives instant, symmetric response — including inverted flight.

Cyclic, collective, and the swashplate

The swashplate is the mechanism that lets a stationary pilot command a spinning rotor. Three Servo Motor units arranged at 120 degrees (CCPM — cyclic/collective pitch mixing) push the non-rotating Swashplate Outer Ring up, down, and into tilts. A Ball Bearing couples it to the Swashplate Inner Ring, which spins with the Main Shaft and carries the motion up through Linkage Rod pushrods to the Blade Grip arms. Raising the whole plate increases pitch on both blades together — collective, which controls total lift. Tilting the plate makes each blade's pitch vary sinusoidally around the revolution — cyclic, which tilts the rotor disc and accelerates the helicopter in that direction. The Anti-Rotation Guide keeps the outer ring from being dragged around by friction.

At the head, each blade grip pivots on the Feathering Shaft through paired bearings, with Head Damper elastomers absorbing flapping loads. The two Main Rotor Blade aerofoils are balanced as a matched pair; at 3,000 rpm an imbalance of a fraction of a gram shakes the whole airframe.

Torque and the tail

Newton's third law means the fuselage tries to spin opposite the rotor. The Tail System fights this with a small rotor on the Tail Boom, driven at four to five times headspeed by the Tail Drive Belt running inside the boom from the main gear. The tail Servo Motor slides the Tail Pitch Slider to vary Tail Rotor Blade pitch, and the gyro in the flight controller adjusts it continuously — this is the heading-hold function that keeps the nose locked while the pilot flies. The Tail Fin pair protects the spinning tail on landings.

Drivetrain and autorotation

The Motor Pinion (10-16 teeth) drives the large nylon Main Gear for roughly 9-11:1 reduction. Inside the main gear hub sits the One-Way Bearing, a sprag clutch with one critical job: if power fails, the rotor disconnects from the dead motor and keeps spinning. The pilot then trades altitude for rotor energy and flares at the bottom — an autorotation landing, exactly as in full-size practice. Without the one-way bearing, motor drag would stop the rotor and the model would simply fall.

The electronic stack

A model helicopter is aerodynamically unstable; nobody flies one unaided anymore. The Flight Controller reads its IMU Chip — a MEMS 3-axis gyro and accelerometer — at around 1 kHz, mixes the pilot's commands from the Radio Receiver with stabilising corrections, and outputs to the four servos. This flybarless electronic stabilisation replaced the mechanical Bell-Hiller flybar around 2010, removing its weight and drag.

The Electronic Speed Controller is a three-phase inverter: six Power MOSFET switches commutate the sensorless motor, and a governor mode holds headspeed constant as collective load varies, so the rotor behaves like a turbine with infinite torque reserve. Power comes from the Flight Battery — typically a 3S-6S LiPo Cell pack at 20-60 C discharge — good for 4-8 minutes of flight.

The Radio Transmitter completes the loop: two Transmitter Gimbal sticks (throttle/collective and rudder on the left, cyclic on the right, in Mode 2), a Transmitter Board applying expo curves and mixing, and a frequency-hopping 2.4 GHz link from the Transmitter Antenna that is bound to its receiver and immune to the channel clashes that plagued the old 72 MHz era.

Airframe

The Airframe is minimal: two Side Frame plates clamp the main shaft bearings, motor, and servo bays; flexible Landing Skid Set struts absorb firm landings; and the Canopy exists mostly so the pilot can tell which way the model is pointing at 50 m.

Build & assembly graph

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Bill of materials

9 top-level lines · 83 rows shown · 216 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Main Rotor System 6 parts rc-helicopter-main-rotor 1 12 assembly
1.1 Main Rotor Blade rc-helicopter-main-blade 2 part
1.2 Rotor Head rc-helicopter-rotor-head 1 part
1.3 Blade Grip rc-helicopter-blade-grip 2 part
1.4 Feathering Shaft rc-helicopter-feathering-shaft 1 part
1.5 Ball Bearing ball-bearing 4 part
1.6 Head Damper rc-helicopter-head-damper 2 part
2 Swashplate Assembly 6 parts rc-helicopter-swashplate 1 81 assembly
2.1 Swashplate Outer Ring rc-helicopter-swash-outer-ring 1 part
2.2 Swashplate Inner Ring rc-helicopter-swash-inner-ring 1 part
2.3 Ball Bearing ball-bearing 1 part
2.4 Linkage Rod rc-helicopter-linkage-rod 5 part
2.5 Anti-Rotation Guide rc-helicopter-anti-rotation-guide 1 part
2.6 Servo Motor 4 parts servo-motor 3 24 assembly
2.6.1 Stator Assembly 3 parts + deeper › stator-assembly 3 3 assembly
2.6.2 Rotor Assembly 4 parts + deeper › rotor-assembly 3 19 assembly
2.6.3 Encoder encoder 3 part
2.6.4 Motor Housing motor-housing 3 part
3 Tail System 8 parts rc-helicopter-tail-system 1 34 assembly
3.1 Tail Boom rc-helicopter-tail-boom 1 part
3.2 Tail Rotor Hub rc-helicopter-tail-rotor-hub 1 part
3.3 Tail Rotor Blade rc-helicopter-tail-blade 2 part
3.4 Tail Pitch Slider rc-helicopter-tail-pitch-slider 1 part
3.5 Tail Drive Belt rc-helicopter-tail-drive-belt 1 part
3.6 Tail Fin rc-helicopter-tail-fin 2 part
3.7 Servo Motor 4 parts servo-motor 1 24 assembly
3.7.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.7.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.7.3 Encoder encoder 1 part
3.7.4 Motor Housing motor-housing 1 part
3.8 Ball Bearing ball-bearing 2 part
4 Drivetrain 5 parts rc-helicopter-drivetrain 1 6 assembly
4.1 Main Shaft rc-helicopter-main-shaft 1 part
4.2 Main Gear rc-helicopter-main-gear 1 part
4.3 Motor Pinion rc-helicopter-motor-pinion 1 part
4.4 One-Way Bearing rc-helicopter-one-way-bearing 1 part
4.5 Ball Bearing ball-bearing 2 part
5 Brushless Main Motor 6 parts rc-helicopter-main-motor 1 38 assembly
5.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
5.1.1 Stator Core (laminations) stator-core 1 part
5.1.2 Copper Winding copper-winding 1 part
5.1.3 Slot Insulation stator-insulation 1 part
5.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
5.2.1 Rotor Shaft rotor-shaft 1 part
5.2.2 Rotor Core rotor-core 1 part
5.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
5.2.4 Ball Bearing ball-bearing 1 part
5.3 Neodymium Magnet neodymium-magnet 12× 12 part
5.4 Copper Winding copper-winding 1 part
5.5 Motor Housing motor-housing 1 part
5.6 Ball Bearing ball-bearing 2 part
6 Flight Electronics 3 parts rc-helicopter-flight-electronics 1 19 assembly
6.1 Flight Controller 5 parts rc-helicopter-flight-controller 1 9 assembly
6.1.1 Bare PCB pcb-bare 1 part
6.1.2 Microcontroller mcu 1 part
6.1.3 IMU Chip rc-helicopter-imu-chip 1 part
6.1.4 SMD Passive (R/C/L) smd-passives 1 part
6.1.5 Connector connector 5 part
6.2 Electronic Speed Controller 4 parts rc-helicopter-esc 1 9 assembly
6.2.1 Bare PCB pcb-bare 1 part
6.2.2 Power MOSFET mosfet 6 part
6.2.3 Microcontroller mcu 1 part
6.2.4 SMD Passive (R/C/L) smd-passives 1 part
6.3 Radio Receiver rc-helicopter-receiver 1 part
7 Airframe 4 parts rc-helicopter-airframe 1 5 assembly
7.1 Side Frame rc-helicopter-side-frame 2 part
7.2 Landing Skid Set rc-helicopter-landing-skid 1 part
7.3 Canopy rc-helicopter-canopy 1 part
7.4 Fastener Set fastener-set 1 part
8 Flight Battery 3 parts rc-helicopter-battery-pack 1 9 assembly
8.1 LiPo Cell lipo-cell 6 part
8.2 BMS Board bms-board 1 part
8.3 Connector connector 2 part
9 Radio Transmitter 5 parts rc-helicopter-transmitter 1 12 assembly
9.1 Transmitter Gimbal rc-helicopter-tx-gimbal 2 part
9.2 Transmitter Board 4 parts rc-helicopter-tx-board 1 6 assembly
9.2.1 Bare PCB pcb-bare 1 part
9.2.2 Microcontroller mcu 1 part
9.2.3 SMD Passive (R/C/L) smd-passives 1 part
9.2.4 Connector connector 3 part
9.3 LCD Panel lcd-panel 1 part
9.4 Transmitter Antenna rc-helicopter-tx-antenna 1 part
9.5 Li-ion Cell, 18650 li-cell-18650 2 part

Sourcing — likely vendors

Companies that make this · indicative price $20–$3k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇰LEGO
lego.com ↗
Billund, DK Construction toys 2,000 units 6–10 wks
🇺🇸Mattel
mattel.com ↗
El Segundo, US Toys 2,000 units 6–10 wks
🇺🇸Hasbro
hasbro.com ↗
Pawtucket, US Toys & games 2,000 units 6–10 wks
🇯🇵Bandai Namco
bandainamco.co.jp ↗
Tokyo, JP Toys & amusement 2,000 units 6–10 wks
🇨🇦Spin Master
spinmaster.com ↗
Toronto, CA Toys 2,000 units 6–10 wks

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