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Rotary Laser Level Product

Overview

A rotary laser level establishes a perfectly level reference plane across an entire job site. Instead of a fixed line, it spins a laser beam through a full circle hundreds of times a second, so the beam paints a level plane on every wall, post, and grade rod within range. Crews use that plane to set foundations, suspended ceilings, drainage falls, and finished floor heights.

The beam starts at the Laser Source Module, a visible diode and collimating lens that produces a tight pencil of light pointed straight up. The Rotating Head Assembly takes that vertical beam and sweeps it into a horizontal plane. Keeping the plane truly level is the job of the Self-Leveling Gimbal, which tilts the optics until an electronic sensor reads zero. A Control Board runs the leveling loop, sets the spin speed, and talks to the Handheld Remote. Out on the site, a separate Laser Detector clamped to a grade rod finds the beam and tells the worker whether they are high, low, or on grade. The instrument runs from a rechargeable Battery Pack and sits on a tripod through the Tripod Mount Base.

How it works

Self-leveling comes first. The Dual-Axis Inclinometer in the Self-Leveling Gimbal senses any tilt on two axes; the control board drives two leveling motors until both read level, so the optical axis points exactly vertical regardless of how roughly the tripod was set.

With the beam vertical, the Rotating Head Assembly does the conversion. A small motor spins a Pentaprism mounted in the head; a pentaprism deflects light by a constant 90 degrees no matter how it is rotated, so as it spins it sweeps the upward beam into a flat horizontal disc of light. At a few hundred rpm the eye and the detector both see a continuous level plane. The Laser Detector on the grade rod carries a stacked Photocell Detection Array that senses where the swept beam crosses it and signals on-grade with a tone and an arrow, letting one person set elevations across a site without a second reader. The Handheld Remote lets the operator change speed, switch to scan or slope mode, or re-center from a distance over the RF link.

Build & assembly graph

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Bill of materials

10 top-level lines · 62 rows shown · 236 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Laser Source Module 4 parts rll-laser-source 1 30 assembly
1.1 Visible Laser Diode (635 nm) rll-laser-diode 1 part
1.2 Collimating Optics rll-collimating-optics 1 part
1.3 Laser Diode Driver Board 3 parts rll-diode-driver 1 27 assembly
1.3.1 Bare PCB pcb-bare 1 part
1.3.2 Monitor Photodiode rll-photodiode 1 part
1.3.3 SMD Passive (R/C/L) smd-passives 25× 25 part
1.4 Diode Heat-Sink Mount rll-diode-mount 1 part
2 Rotating Head Assembly 7 parts rll-rotating-head 1 28 assembly
2.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1 part
2.1.2 Copper Winding copper-winding 1 part
2.1.3 Slot Insulation stator-insulation 1 part
2.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1 part
2.2.2 Rotor Core rotor-core 1 part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
2.2.4 Ball Bearing ball-bearing 1 part
2.3 Helical Gear Pair gear-pair 1 part
2.4 Ball Bearing ball-bearing 2 part
2.5 Pentaprism rll-pentaprism 1 part
2.6 Head Glass Window rll-head-glass 1 part
2.7 Head Speed Encoder rll-speed-encoder 1 part
3 Self-Leveling Gimbal 4 parts rll-leveling-gimbal 1 50 assembly
3.1 Leveling Stepper Motor 3 parts rll-level-motor 2 23 assembly
3.1.1 Stator Assembly 3 parts + deeper › stator-assembly 2 3 assembly
3.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 2 19 assembly
3.1.3 Helical Gear Pair gear-pair 2 part
3.2 Dual-Axis Inclinometer rll-inclinometer 1 part
3.3 Gimbal Frame rll-gimbal-frame 1 part
3.4 Ball Bearing ball-bearing 2 part
4 Control Board 5 parts rll-control-board 1 104 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Microcontroller mcu 1 part
4.3 LCD Panel lcd-panel 1 part
4.4 RF Transceiver Module rll-rf-module 1 part
4.5 SMD Passive (R/C/L) smd-passives 100× 100 part
5 Battery Pack 3 parts rll-battery-pack 1 7 assembly
5.1 Li-ion Cell, 18650 li-cell-18650 4 part
5.2 BMS Board bms-board 1 part
5.3 Connector connector 2 part
6 Tripod Mount Base 3 parts rll-tripod-mount 1 3 assembly
6.1 5/8-11 Mount Thread rll-mount-thread 1 part
6.2 Base Casting rll-base-casting 1 part
6.3 Fastener Set fastener-set 1 part
7 Handheld Remote 5 parts rll-remote 1 5 assembly
7.1 Bare PCB pcb-bare 1 part
7.2 Microcontroller mcu 1 part
7.3 RF Transceiver Module rll-rf-module 1 part
7.4 Remote Keypad rll-remote-keypad 1 part
7.5 Remote Housing Shell rll-remote-shell 1 part
8 Laser Detector 5 parts rll-detector 1 5 assembly
8.1 Bare PCB pcb-bare 1 part
8.2 Microcontroller mcu 1 part
8.3 Photocell Detection Array rll-photocell-array 1 part
8.4 Detector LCD & Beeper rll-detector-display 1 part
8.5 Detector Housing Shell rll-detector-shell 1 part
9 Housing & Bumper 3 parts rll-housing 1 3 assembly
9.1 Housing Shell rll-housing-shell 1 part
9.2 Rubber Bumper Ring rll-rubber-bumper 1 part
9.3 O-Ring Set oring-set 1 part
10 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $100–$8k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Canon
canon.com ↗
Tokyo, JP Imaging & optics 500 units 10–16 wks
🇯🇵Nikon
nikon.com ↗
Tokyo, JP Imaging & optics 500 units 10–16 wks
🇩🇪ZEISS
zeiss.com ↗
Oberkochen, DE Optics & optoelectronics 500 units 10–16 wks
🇩🇪Leica Camera
leica-camera.com ↗
Wetzlar, DE Cameras & optics 500 units 10–16 wks
flir.com ↗ Wilsonville, US Thermal imaging 500 units 10–16 wks

376-word article