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Full-Height Security Turnstile Product

Overview

A full-height turnstile is the unattended answer to a guarded gate: a floor-to-ceiling rotating barrier that admits exactly one person per valid credential and cannot be jumped, crawled under, or held open. The Rotor Assembly — a centre shaft carrying three or four wings of horizontal Rotor Arm tubes — turns inside a curved Guide Channel whose vertical tubes interleave with the arm ends. The only path through is the moving sector between two wings, a pocket about 550–650 mm wide that holds one person.

The format dates to the 1920s "iron maiden" stadium gates and has changed little mechanically because the geometry already solves the problem; what has changed is the head. Modern units carry a 24 V electromechanical Head Locking Mechanism that releases per credential, counts rotations, enforces direction, and reports to the site access-control system. Typical applications are factory and construction-site gates, stadiums, transit depots, data centres, and prison visitor routes — anywhere entry must be controlled without a person watching it.

How it works

All the intelligence sits in the head mechanism above the rotor. A star-shaped Indexing Cam, keyed to the Rotor Shaft, has one lobe per sector — three for a 120° rotor, four for 90°. Two hardened Locking Pawl dogs ride the cam, one blocking each direction of rotation, so entry and exit can be controlled independently: free exit with controlled entry is the most common configuration.

When the Credential Reader passes a valid credential to the Turnstile Controller, the controller energizes one Release Solenoid, lifting the corresponding pawl. The user pushes the arms; the rotor turns one sector while a hydraulic Hydraulic Damper caps its speed so a shoved rotor cannot whip into the next person. As the lobe passes, a Position Switch confirms the rotation, the controller drops the pawl, and the spring-loaded Self-Centering Cam cam pulls the rotor into the next home position so the passage is never left half-open. If nobody pushes within a configurable timeout, typically 5–8 seconds, the pawl relocks and the credential is consumed or returned depending on the anti-passback policy.

Solenoid behaviour on power loss is a specification decision, not an afterthought. Fail-safe heads spin free when power drops, which fire codes demand on escape routes; fail-secure heads stay locked, which perimeter-security sites demand. Many installations split the difference: fail-safe in the exit direction, fail-secure on entry, with a Battery Backup bridging short outages and a fire-alarm input on the I/O Interface Module forcing release regardless.

Structure and security envelope

The Cage Frame is what makes the barrier full-height in practice. Four Support Post columns carry the Roof Frame, which holds the head mechanism rigidly over the rotor axis, and the guide channel's Channel Infill Tube verticals close every gap beside the rotor to under about 60 mm. Standards such as LPS 1175 grade the resulting attack resistance; heavier ratings add anti-climb roofs and closer tube spacing. Outdoor units are hot-dip galvanized and powder-coated or built in 304/316 stainless, with the mechanism under an IP54 Mechanism Cover.

Everything lands on the slab through the Base Fixing Set: four Base Plate feet on sixteen Concrete Anchor fixings, levelled with the Leveling Shim Pack. Plumb matters more than it looks — a rotor axis a few millimetres out of vertical loads the Bottom Pivot Seat unevenly, drags on the Ball Bearing races, and chews the pawl faces within a season.

Throughput and integration

A single rotor passes 15–20 people per minute in one direction, which is why stadium gates use banks of tandem units sharing posts. The controller exposes passage counts and alarm states (forced rotation, tailgate attempt detected by an interrupted rotation, door-held analogue) to the access platform over the same Wiegand or OSDP link as the readers. Status Pictogram Light pictograms and the Indication Sounder give the user immediate grant/deny feedback, and an optional LCD Panel shows messages such as credential-expired prompts.

Maintenance is light: grease the cam and pawl faces and check damper oil annually, verify solenoid fail-mode behaviour at every fire-system test, and expect a mean cycles between failures of two million or more — a busy factory gate's decade of service.

Build & assembly graph

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Bill of materials

8 top-level lines · 48 rows shown · 129 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Rotor Assembly 6 parts security-turnstile-rotor 1 39 assembly
1.1 Rotor Shaft security-turnstile-rotor-shaft 1 part
1.2 Rotor Arm security-turnstile-arm 15× 15 part
1.3 Arm Hub Ring security-turnstile-arm-hub 5 part
1.4 Bottom Pivot Seat security-turnstile-bottom-pivot 1 part
1.5 Ball Bearing ball-bearing 2 part
1.6 Arm End Cap security-turnstile-arm-cap 15× 15 part
2 Head Locking Mechanism 8 parts security-turnstile-head 1 12 assembly
2.1 Indexing Cam security-turnstile-index-cam 1 part
2.2 Locking Pawl security-turnstile-locking-pawl 2 part
2.3 Release Solenoid security-turnstile-solenoid 2 part
2.4 Hydraulic Damper security-turnstile-damper 1 part
2.5 Self-Centering Cam security-turnstile-self-center 1 part
2.6 Position Switch security-turnstile-position-switch 2 part
2.7 Coil Spring coil-spring 2 part
2.8 Mechanism Cover security-turnstile-mech-cover 1 part
3 Cage Frame 6 parts security-turnstile-frame 1 26 assembly
3.1 Guide Channel security-turnstile-guide-channel 1 part
3.2 Support Post security-turnstile-support-post 4 part
3.3 Roof Frame security-turnstile-roof-frame 1 part
3.4 Roof Panel security-turnstile-roof-panel 1 part
3.5 Channel Infill Tube security-turnstile-infill-tube 18× 18 part
3.6 Fastener Set fastener-set 1 part
4 Access Control Electronics 7 parts security-turnstile-electronics 1 22 assembly
4.1 Turnstile Controller 5 parts security-turnstile-controller 1 9 assembly
4.1.1 Bare PCB pcb-bare 1 part
4.1.2 Microcontroller mcu 1 part
4.1.3 SMD Passive (R/C/L) smd-passives 1 part
4.1.4 Relay relay 2 part
4.1.5 Connector connector 4 part
4.2 Credential Reader security-turnstile-reader 2 part
4.3 Power Supply power-supply 1 part
4.4 Battery Backup security-turnstile-battery-backup 1 part
4.5 I/O Interface Module security-turnstile-io-module 1 part
4.6 Relay relay 2 part
4.7 Connector connector 6 part
5 User Indication Set 4 parts security-turnstile-indication 1 5 assembly
5.1 Status Pictogram Light security-turnstile-status-light 2 part
5.2 Indication Sounder security-turnstile-sounder 1 part
5.3 LCD Panel lcd-panel 1 part
5.4 Wire Bundle wire-bundle 1 part
6 Base Fixing Set 4 parts security-turnstile-base 1 22 assembly
6.1 Base Plate security-turnstile-base-plate 4 part
6.2 Concrete Anchor security-turnstile-anchor 16× 16 part
6.3 Leveling Shim Pack security-turnstile-shim-pack 1 part
6.4 Setting-Out Template security-turnstile-grout-template 1 part
7 Fastener Set fastener-set 2 part
8 Wire Bundle wire-bundle 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$10k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇸🇪ASSA ABLOY
assaabloy.com ↗
Stockholm, SE Locks & access 1,000 units 8–12 wks
🇺🇸Allegion
allegion.com ↗
Dublin, US Security products (Schlage) 1,000 units 8–12 wks
🇨🇭dormakaba
dormakaba.com ↗
Rümlang, CH Access & door systems 1,000 units 8–12 wks
🇺🇸Honeywell
honeywell.com ↗
Charlotte, US Building & safety tech 1,000 units 8–12 wks
🇨🇳Hikvision
hikvision.com ↗
Hangzhou, CN Surveillance & security 1,000 units 8–12 wks

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