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Pallet Stretch Wrapper Product

Overview

A pallet stretch wrapper unitises a stacked load by spiralling stretch film around it from base to top, locking the cartons together so they ride safely on a truck or in a rack. The turntable type spins the pallet while the film is paid out from a fixed mast, which keeps the machine compact and the moving mass low. Stretching the film as it is applied is what makes it cling: pre-stretched film grips the load and uses far less plastic per pallet.

A forklift or pallet jack sets the load on the Turntable, the operator selects a wrap program at the Control Panel, and the machine runs the cycle unattended.

How it works

The Turntable sits on a large slewing ring driven by a gearmotor and chain, turning the pallet at a controlled speed. As it rotates, the Film Carriage feeds film through two geared pre-stretch rollers running at different surface speeds; the speed difference thins and lengthens the film several hundred percent, and a sprung dancer arm meters the tension delivered to the load so corners are not crushed or torn.

The Mast & Lift raises and lowers the carriage on a lift chain in step with the rotation, laying overlapping bands up the load and back down for a full spiral wrap, with extra turns at the base to tie the load to the pallet. Two Photo-eye Sensor sensors detect the top of the stack so the carriage reverses at the right height regardless of load size. When the program finishes, the turntable indexes to a home position and the operator cuts and tucks the film tail before removing the pallet.

Build & assembly graph

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Bill of materials

9 top-level lines · 47 rows shown · 131 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Frame & Base 3 parts stretch-wrapper-frame 1 3 assembly
1.1 Base Weldment stretch-wrapper-base-weldment 1 part
1.2 Loading Ramp stretch-wrapper-ramp 1 part
1.3 Fastener Set fastener-set 1 part
2 Turntable 6 parts stretch-wrapper-turntable 1 32 assembly
2.1 Turntable Deck stretch-wrapper-turntable-deck 1 part
2.2 Slewing Ring stretch-wrapper-slew-ring 1 part
2.3 Turntable Motor 3 parts stretch-wrapper-turntable-motor 1 24 assembly
2.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
2.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
2.3.3 Ball Bearing ball-bearing 2 part
2.4 Helical Gear Pair gear-pair 1 part
2.5 Drive Chain stretch-wrapper-chain 1 part
2.6 Ball Bearing ball-bearing 4 part
3 Mast & Lift 4 parts stretch-wrapper-mast 1 28 assembly
3.1 Mast Column stretch-wrapper-mast-column 1 part
3.2 Lift Chain stretch-wrapper-lift-chain 1 part
3.3 Lift Motor 3 parts stretch-wrapper-lift-motor 1 24 assembly
3.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
3.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
3.3.3 Ball Bearing ball-bearing 2 part
3.4 Ball Bearing ball-bearing 2 part
4 Film Carriage 7 parts stretch-wrapper-film-carriage 1 34 assembly
4.1 Pre-stretch Roller stretch-wrapper-prestretch-roller 2 part
4.2 Carriage Motor 3 parts stretch-wrapper-carriage-motor 1 24 assembly
4.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
4.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
4.2.3 Ball Bearing ball-bearing 2 part
4.3 Helical Gear Pair gear-pair 1 part
4.4 Dancer Arm stretch-wrapper-dancer-arm 1 part
4.5 Stretch Film Roll stretch-wrapper-film-roll 1 part
4.6 Ball Bearing ball-bearing 4 part
4.7 Coil Spring coil-spring 1 part
5 Control Panel 3 parts stretch-wrapper-control-panel 1 13 assembly
5.1 Control Board 4 parts stretch-wrapper-control-board 1 11 assembly
5.1.1 Bare PCB pcb-bare 1 part
5.1.2 Microcontroller mcu 1 part
5.1.3 SMD Passive (R/C/L) smd-passives 1 part
5.1.4 Connector connector 8 part
5.2 LCD Panel lcd-panel 1 part
5.3 Touch Digitizer touch-digitizer 1 part
6 Photo-eye Sensor stretch-wrapper-photo-eye 2 part
7 Relay relay 4 part
8 Machine Wiring 2 parts stretch-wrapper-wiring 1 11 assembly
8.1 Wire Bundle wire-bundle 1 part
8.2 Connector connector 10× 10 part
9 Fastener Set fastener-set 4 part

Sourcing — likely vendors

Companies that make this · indicative price $10k–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇩🇪Heidelberg
heidelberg.com ↗
Heidelberg, DE Printing presses 10 units 12–22 wks
🇨🇭Bobst
bobst.com ↗
Lausanne, CH Packaging machinery 10 units 12–22 wks
koenig-bauer.com ↗ Würzburg, DE Printing presses 10 units 12–22 wks
wuh-group.com ↗ Lengerich, DE Flexible packaging machines 10 units 12–22 wks
🇺🇸Mark Andy
markandy.com ↗
Chesterfield, US Label presses 10 units 12–22 wks

287-word article