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Veterinary ICU Cage Product

Overview

A veterinary ICU cage is a climate-controlled enclosure for animals in respiratory distress, recovering from anesthesia, or fighting hypothermia, heat stroke, or sepsis. Where a standard kennel cage offers only containment, the ICU cage actively manages the three variables that most affect a critical patient: inspired oxygen fraction, ambient temperature, and humidity — while a sensor suite watches the chamber and alarms the moment anything drifts. The common clinical cases tell the story: a cat in congestive heart failure breathes 40% oxygen without the stress of a face mask; a 300-gram puppy recovering from surgery sits in 32 °C air because it cannot yet thermoregulate; a brachycephalic dog in heat stroke is actively cooled in 18 °C air at 40% humidity.

Chamber

The patient compartment is built for visibility, access, and disinfection at once. A polycarbonate Transparent Front Door spans the full front so staff can assess the patient without opening the seal; self-sealing Access Port grommets pass IV lines, ECG leads, and a clinician's hands without collapsing the oxygen atmosphere — important because a 100-liter chamber at 40% O2 takes several minutes and many liters of oxygen to re-establish after a full door opening. The seamless Chamber Liner has coved corners with no crevices, and the Floor Grate & Drain Pan lifts out over a drain pan so the patient stays dry. A dimmable Interior LED Light supports both examination and the day-night cycling that long-stay patients need.

Oxygen control

Oxygen enters through DISS-keyed Oxygen Inlet Fitting fittings from hospital pipeline, a cylinder, or a concentrator. After the Oxygen Regulator, a Proportional Solenoid Valve meters flow under closed-loop control: the galvanic Oxygen Concentration Sensor samples chamber gas, and the controller modulates the valve until measured FiO2 sits on the setpoint, anywhere from room air to 60%. Clinically, 40% is the standard target — it relieves most hypoxemia while staying well below the threshold for oxygen toxicity, which becomes a concern above 60% sustained beyond 24 hours. A rotameter Oxygen Flowmeter gives a glanceable backup reading, and the Oxygen Inlet Diffuser spreads the incoming gas so no cold jet plays on the patient. The Door-Ajar Sensor pauses metering when the door is ajar rather than venting expensive oxygen into the ward.

Temperature and humidity

Conditioned air loops continuously through the machinery bay. A PTC Heating Element warms the stream for hypothermic and neonatal patients; for hyperthermic ones, a Peltier Cooling Stack chills it, rejecting heat through a Radiator — giving a true 18–40 °C range that resistive-only cages cannot reach downward. Two layers of hardware protection back the software loop: a Duct Overtemp Thermostat opens the heater circuit if the duct overheats, and a Thermal Fuse is the unresettable last resort, the same defense-in-depth pattern used in infant incubators.

Humidity matters more than most owners would guess. Dry oxygen desiccates airway mucosa and thickens secretions, so the Ultrasonic Nebulizer atomizes distilled water from the Water Reservoir into the airstream to hold 40–65% RH; the same transducer can nebulize saline for pneumonia and bronchitis cases. When a wet patient or its own respiration pushes humidity high, the chilled Dehumidifier Condenser Coil pulls moisture out into the Condensate Tray. A Reservoir Level Switch alarms before the reservoir runs dry.

Air handling and CO2

A patient in a sealed box exhales into its own atmosphere, so CO2 management is a safety function, not a comfort feature. The Blower Motor turns chamber air over 12–20 times an hour through an H13 HEPA Recirculation Filter, and an NDIR CO2 Sensor (NDIR) watches the recirculated gas; above roughly 0.5% CO2 the controller opens the CO2 Purge Valve, bleeding chamber gas and drawing fresh make-up air while the O2 loop compensates. The Supply Air Duct distributes flow along the ceiling so the patient sits in gentle, even air rather than a draft, and in-chamber noise stays under 45 dB(A) — sound stress measurably worsens outcomes in feline patients.

Control, alarms, and safety

The Control Board runs three independent PID loops (O2, temperature, humidity) on a real-time Microcontroller while a Compute SoC Module handles the touchscreen, trend graphs, and logging of chamber climate into the patient record. Alarms are tiered: a drifting parameter raises a yellow advisory on the Alarm Beacon; sensor failure, supply-pressure loss on the Pressure Sensor, or temperature excursion escalates to a red audible alarm. The Alarm Battery Backup keeps sensing and alarms alive through a mains failure — the cage cannot heat without power, but it can still summon a human, which is the response that actually matters at 3 a.m. in a ward.

Build & assembly graph

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Bill of materials

8 top-level lines · 62 rows shown · 293 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Cage Chamber 6 parts vet-icu-cage-chamber 1 7 assembly
1.1 Transparent Front Door vet-icu-cage-door 1 part
1.2 Chamber Liner vet-icu-cage-shell-liner 1 part
1.3 Access Port vet-icu-cage-access-port 2 part
1.4 Floor Grate & Drain Pan vet-icu-cage-floor-grate 1 part
1.5 Interior LED Light vet-icu-cage-interior-light 1 part
1.6 O-Ring Set oring-set 1 part
2 Oxygen Control System 7 parts vet-icu-cage-oxygen-system 1 8 assembly
2.1 Oxygen Inlet Fitting vet-icu-cage-o2-inlet 2 part
2.2 Oxygen Regulator vet-icu-cage-o2-regulator 1 part
2.3 Proportional Solenoid Valve vet-icu-cage-prop-valve 1 part
2.4 Oxygen Concentration Sensor vet-icu-cage-o2-sensor 1 part
2.5 Oxygen Flowmeter vet-icu-cage-flowmeter 1 part
2.6 Oxygen Inlet Diffuser vet-icu-cage-diffuser 1 part
2.7 Pressure Sensor pressure-sensor 1 part
3 Temperature Regulation System 6 parts vet-icu-cage-thermal-system 1 7 assembly
3.1 Heating Element heating-element 1 part
3.2 Peltier Cooling Stack vet-icu-cage-peltier-stack 1 part
3.3 Radiator radiator 1 part
3.4 Duct Overtemp Thermostat vet-icu-cage-duct-thermostat 1 part
3.5 Thermal Fuse thermal-fuse 1 part
3.6 Relay relay 2 part
4 Humidity Regulation System 5 parts vet-icu-cage-humidity-system 1 5 assembly
4.1 Ultrasonic Nebulizer vet-icu-cage-ultrasonic-nebulizer 1 part
4.2 Water Reservoir vet-icu-cage-water-reservoir 1 part
4.3 Dehumidifier Condenser Coil vet-icu-cage-condenser-coil 1 part
4.4 Condensate Tray vet-icu-cage-condensate-tray 1 part
4.5 Reservoir Level Switch vet-icu-cage-level-switch 1 part
5 Monitoring Sensor Suite 6 parts vet-icu-cage-sensor-suite 1 7 assembly
5.1 Chamber Temperature Probe vet-icu-cage-temp-probe 2 part
5.2 Humidity Sensor vet-icu-cage-rh-sensor 1 part
5.3 CO2 Sensor (NDIR) vet-icu-cage-co2-sensor 1 part
5.4 Door-Ajar Sensor vet-icu-cage-door-sensor 1 part
5.5 Pressure Sensor pressure-sensor 1 part
5.6 Wire Bundle wire-bundle 1 part
6 Controller & Display 6 parts vet-icu-cage-controller 1 243 assembly
6.1 Control Board 5 parts vet-icu-cage-control-board 1 235 assembly
6.1.1 Bare PCB pcb-bare 1 part
6.1.2 Compute SoC Module soc-module 1 part
6.1.3 Microcontroller mcu 1 part
6.1.4 Connector connector 12× 12 part
6.1.5 SMD Passive (R/C/L) smd-passives 220× 220 part
6.2 LCD Panel lcd-panel 1 part
6.3 Touch Digitizer touch-digitizer 1 part
6.4 Alarm Beacon vet-icu-cage-alarm-beacon 1 part
6.5 Speaker speaker 1 part
6.6 Alarm Battery Backup 3 parts vet-icu-cage-battery-backup 1 4 assembly
6.6.1 LiPo Cell lipo-cell 2 part
6.6.2 BMS Board bms-board 1 part
6.6.3 Connector connector 1 part
7 Airflow & Purge System 4 parts vet-icu-cage-airflow 1 4 assembly
7.1 Blower Motor blower-motor 1 part
7.2 HEPA Recirculation Filter vet-icu-cage-hepa-filter 1 part
7.3 CO2 Purge Valve vet-icu-cage-purge-valve 1 part
7.4 Supply Air Duct vet-icu-cage-supply-duct 1 part
8 Cabinet & Utilities 6 parts vet-icu-cage-chassis 1 12 assembly
8.1 Cabinet Frame vet-icu-cage-cabinet-frame 1 part
8.2 Sheet Metal Panel sheet-panel 4 part
8.3 Locking Caster vet-icu-cage-caster 4 part
8.4 Power Supply power-supply 1 part
8.5 Wire Bundle wire-bundle 1 part
8.6 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $200–$200k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
dentsplysirona.com ↗ Charlotte, US Dental equipment 100 units 10–16 wks
🇺🇸Envista
envistaco.com ↗
Brea, US Dental (KaVo, Nobel) 100 units 10–16 wks
🇫🇮Planmeca
planmeca.com ↗
Helsinki, FI Dental units & imaging 100 units 10–16 wks
🇺🇸A-dec
a-dec.com ↗
Newberg, US Dental chairs & delivery 100 units 10–16 wks
🇺🇸Midmark
midmark.com ↗
Versailles, US Medical & veterinary equipment 100 units 10–16 wks

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