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Vortex Mixer Product

Overview

A vortex mixer swirls the liquid inside a single tube into a spinning vortex so reagents blend, cells resuspend, or samples dissolve in a few seconds. The user presses a capped tube against a rubber cup, the cup whips through a tight circular orbit, and the liquid climbs the tube wall and folds back on itself. It is one of the most-used instruments on a lab bench, and its whole job is to turn steady motor rotation into a controlled orbital shake.

The instrument is built around a heavy Base & Housing. The Cast Base is mass-loaded and the four Rubber Feet grip the bench, because the orbiting head throws a real reaction force; without that mass and grip the mixer would walk across the bench at speed. The base also carries the controls and frames the opening where the cup head sits.

The working head is the Cup Head. Its platform is suspended on three Coil Spring springs and topped by a concave Rubber Cup Insert that grips one tube. The springs let the platform travel in a small circle while stopping it from spinning, so the motion stays an orbit rather than a rotation.

How it works

Drive comes from the Drive Motor, a brushless DC unit that reuses a standard stator and rotor on radial bearings. Its shaft turns the Eccentric Drive: an Eccentric Hub bored off-centre, a Counterweight that balances the offset mass, and a Ball Bearing whose outer race rides the offset. As the shaft spins, that bearing traces a small circle and pushes the cup platform around the same orbit, while the suspension springs return it each revolution, giving a fixed-diameter orbit at whatever speed the motor runs.

The Control Board sets that speed. Its microcontroller reads a front-panel speed dial and drives the motor to match, so the user trims from a gentle stir up to a full vortex. Two modes share the same drive: in touch-start, the Touch-Start Microswitch under the cup runs the motor only while a tube is pressed down, giving a quick burst with hands-free stop; in continuous, set by the Mode Selector, the head runs unattended for longer mixing or for holding a microplate. Swapping the cup for a head from the Attachment Kit adapts the same orbit to single tubes, racks, or plates.

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Bill of materials

12 top-level lines · 39 rows shown · 55 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Base & Housing 3 parts vortex-mixer-base 1 6 assembly
1.1 Cast Base vortex-mixer-cast-base 1 part
1.2 Rubber Feet vortex-mixer-rubber-feet 4 part
1.3 Fastener Set fastener-set 1 part
2 Drive Motor 4 parts vortex-mixer-motor 1 25 assembly
2.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1 part
2.1.2 Copper Winding copper-winding 1 part
2.1.3 Slot Insulation stator-insulation 1 part
2.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1 part
2.2.2 Rotor Core rotor-core 1 part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
2.2.4 Ball Bearing ball-bearing 1 part
2.3 Motor Housing motor-housing 1 part
2.4 Ball Bearing ball-bearing 2 part
3 Eccentric Drive 4 parts vortex-mixer-eccentric-drive 1 4 assembly
3.1 Eccentric Hub vortex-mixer-eccentric-hub 1 part
3.2 Counterweight vortex-mixer-counterweight 1 part
3.3 Ball Bearing ball-bearing 1 part
3.4 Fastener Set fastener-set 1 part
4 Cup Head 4 parts vortex-mixer-cup-head 1 6 assembly
4.1 Cup Platform vortex-mixer-cup-platform 1 part
4.2 Rubber Cup Insert vortex-mixer-rubber-cup 1 part
4.3 Coil Spring coil-spring 3 part
4.4 Fastener Set fastener-set 1 part
5 Control Board 3 parts vortex-mixer-control-board 1 4 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Microcontroller mcu 1 part
5.3 Connector connector 2 part
6 Touch-Start Microswitch vortex-mixer-touch-switch 1 part
7 Mode Selector vortex-mixer-mode-selector 1 part
8 Attachment Kit 2 parts vortex-mixer-attachment-kit 1 2 assembly
8.1 Tube Head vortex-mixer-tube-head 1 part
8.2 Plate Head vortex-mixer-plate-head 1 part
9 Power Cord vortex-mixer-power-cord 1 part
10 Wire Bundle wire-bundle 1 part
11 Connector connector 3 part
12 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $1k–$500k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
thermofisher.com ↗ Waltham, US Lab instruments 100 units 10–18 wks
🇺🇸Agilent
agilent.com ↗
Santa Clara, US Analytical instruments 100 units 10–18 wks
🇺🇸Bruker
bruker.com ↗
Billerica, US Scientific instruments 100 units 10–18 wks
🇯🇵Shimadzu
shimadzu.com ↗
Kyoto, JP Analytical instruments 100 units 10–18 wks
🇺🇸Waters
waters.com ↗
Milford, US Chromatography & MS 100 units 10–18 wks

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