Base Van Chassis Assembly
Sourcing — likely vendors
Real suppliers (🇮🇳 🇸🇬 🇨🇳); price, MOQ & lead time are estimates| Vendor | HQ | Specialty | Est. unit price | MOQ | Lead time |
|---|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | $1,350 | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | $1,400 | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | $1,650 | 500 pcs | 6–10 wks |
| 🇸🇬Beyonics beyonics.com ↗ | Singapore | Precision metal & mfg | $1,350 | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | $1,500 | 500 pcs | 6–10 wks |
Diesel front-engine, rear-drive van platform. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Build & assembly graph
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Bill of materials
16 top-level lines · 97 rows shown · 601 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Diesel Engine 6 parts | ambulance-engine | 1× | 1 | 42 | assembly |
| 1.1 | Engine Block | ambulance-engine-block | 1× | 1 | — | part |
| 1.2 | Piston Assembly 3 parts | ambulance-piston | 6× | 6 | 5 | assembly |
| 1.2.1 | Piston | ambulance-piston-body | 1× | 6 | — | part |
| 1.2.2 | Piston Ring | ambulance-piston-ring | 3× | 18 | — | part |
| 1.2.3 | Connecting Rod | ambulance-conrod | 1× | 6 | — | part |
| 1.3 | Crankshaft | ambulance-crankshaft | 1× | 1 | — | part |
| 1.4 | Turbocharger 2 parts | ambulance-turbocharger | 1× | 1 | 3 | assembly |
| 1.4.1 | Turbine Wheel | ambulance-turbine-wheel | 1× | 1 | — | part |
| 1.4.2 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 1.5 | Fuel Injector | ambulance-injector | 6× | 6 | — | part |
| 1.6 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Automatic Transmission 4 parts | ambulance-transmission | 1× | 1 | 7 | assembly |
| 2.1 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 2.2 | Torque Converter | ambulance-torque-converter | 1× | 1 | — | part |
| 2.3 | Planetary Gear Set | ambulance-planetary-set | 1× | 1 | — | part |
| 2.4 | Ball Bearing | ball-bearing | 4× | 4 | — | part |
| 3 | Fuel System 3 parts | ambulance-fuel-system | 1× | 1 | 3 | assembly |
| 3.1 | Fuel Tank | ambulance-fuel-tank | 1× | 1 | — | part |
| 3.2 | Fuel Pump | ambulance-fuel-pump | 1× | 1 | — | part |
| 3.3 | Fuel Filter | ambulance-fuel-filter | 1× | 1 | — | part |
| 4 | Exhaust System 3 parts | ambulance-exhaust-system | 1× | 1 | 3 | assembly |
| 4.1 | Exhaust Manifold | ambulance-manifold | 1× | 1 | — | part |
| 4.2 | Diesel Particulate Filter | ambulance-dpf | 1× | 1 | — | part |
| 4.3 | Muffler | ambulance-muffler | 1× | 1 | — | part |
| 5 | Driver Cab 6 parts | ambulance-cab | 1× | 1 | 340 | assembly |
| 5.1 | Dashboard 4 parts | dashboard | 1× | 1 | 313 | assembly |
| 5.1.1 | Infotainment Head Unit 5 parts + deeper › | infotainment-unit | 1× | 1 | 304 | assembly |
| 5.1.2 | Instrument Cluster | instrument-cluster | 1× | 1 | — | part |
| 5.1.3 | HVAC Unit 5 parts + deeper › | hvac-unit | 1× | 1 | 7 | assembly |
| 5.1.4 | Dashboard Trim | dash-trim | 1× | 1 | — | part |
| 5.2 | Seat Assembly 5 parts | seat-assembly | 2× | 2 | 7 | assembly |
| 5.2.1 | Seat Frame | seat-frame | 1× | 2 | — | part |
| 5.2.2 | Seat Foam | seat-foam | 2× | 4 | — | part |
| 5.2.3 | Seat Cover | seat-cover | 1× | 2 | — | part |
| 5.2.4 | Seat Motor | seat-motor | 2× | 4 | — | part |
| 5.2.5 | Seat Heater Mat | seat-heater | 1× | 2 | — | part |
| 5.3 | Windshield | windshield | 1× | 1 | — | part |
| 5.4 | Instrument Cluster | instrument-cluster | 1× | 1 | — | part |
| 5.5 | Steering Wheel 3 parts | steering-wheel | 1× | 1 | 4 | assembly |
| 5.5.1 | Wheel Rim Core | wheel-rim-core | 1× | 1 | — | part |
| 5.5.2 | Airbag Module | airbag-module | 1× | 1 | — | part |
| 5.5.3 | Steering Control Switch | control-switches | 2× | 2 | — | part |
| 5.6 | HVAC Unit 5 parts | hvac-unit | 1× | 1 | 7 | assembly |
| 5.6.1 | Blower Motor | blower-motor | 1× | 1 | — | part |
| 5.6.2 | Evaporator | evaporator | 1× | 1 | — | part |
| 5.6.3 | PTC Heater Core | heater-core | 1× | 1 | — | part |
| 5.6.4 | Cabin Air Filter | cabin-filter | 1× | 1 | — | part |
| 5.6.5 | HVAC Actuator | hvac-actuator | 3× | 3 | — | part |
| 6 | Ladder Frame Rails | ambulance-frame-rails | 1× | 1 | — | part |
| 7 | Wheel Assembly 5 parts | wheel-assembly | 4× | 4 | 9 | assembly |
| 7.1 | Alloy Wheel | alloy-wheel | 1× | 4 | — | part |
| 7.2 | Tire | tire | 1× | 4 | — | part |
| 7.3 | TPMS Sensor | tpms-sensor | 1× | 4 | — | part |
| 7.4 | Lug Nut | lug-nut | 5× | 20 | — | part |
| 7.5 | Valve Stem | valve-stem | 1× | 4 | — | part |
| 8 | Brake Corner 4 parts | brake-corner | 4× | 4 | 9 | assembly |
| 8.1 | Brake Caliper 4 parts | brake-caliper | 1× | 4 | 6 | assembly |
| 8.1.1 | Caliper Body | caliper-body | 1× | 4 | — | part |
| 8.1.2 | Caliper Piston | caliper-piston | 2× | 8 | — | part |
| 8.1.3 | O-Ring Set | oring-set | 2× | 8 | — | part |
| 8.1.4 | Bleed Screw | bleed-screw | 1× | 4 | — | part |
| 8.2 | Brake Disc (rotor) | brake-disc | 1× | 4 | — | part |
| 8.3 | Brake Pad Set | brake-pad-set | 1× | 4 | — | part |
| 8.4 | Brake Hose | brake-hose | 1× | 4 | — | part |
| 9 | Suspension Corner 5 parts | suspension-corner | 4× | 4 | 16 | assembly |
| 9.1 | Coil Spring | coil-spring | 1× | 4 | — | part |
| 9.2 | Shock Absorber 4 parts | shock-absorber | 1× | 4 | 4 | assembly |
| 9.2.1 | Damper Tube | damper-tube | 1× | 4 | — | part |
| 9.2.2 | Piston Rod | piston-rod | 1× | 4 | — | part |
| 9.2.3 | Oil Seal | oil-seal | 1× | 4 | — | part |
| 9.2.4 | Damper Oil | shock-oil | 1× | 4 | — | part |
| 9.3 | Control Arm | control-arm | 2× | 8 | — | part |
| 9.4 | Ball Joint | ball-joint | 2× | 8 | — | part |
| 9.5 | Wheel Hub 3 parts | wheel-hub | 1× | 4 | 7 | assembly |
| 9.5.1 | Wheel Hub Bearing | hub-bearing | 1× | 4 | — | part |
| 9.5.2 | Hub Flange | hub-flange | 1× | 4 | — | part |
| 9.5.3 | Wheel Stud | wheel-stud | 5× | 20 | — | part |
| 10 | Steering Rack (EPS) 4 parts | steering-rack | 1× | 1 | 5 | assembly |
| 10.1 | Rack Housing | rack-housing | 1× | 1 | — | part |
| 10.2 | Rack & Pinion | rack-pinion | 1× | 1 | — | part |
| 10.3 | EPS Motor | steering-motor | 1× | 1 | — | part |
| 10.4 | Tie Rod | tie-rod | 2× | 2 | — | part |
| 11 | Open Differential 4 parts | differential | 1× | 1 | 6 | assembly |
| 11.1 | Differential Case | diff-case | 1× | 1 | — | part |
| 11.2 | Side Gear | side-gear | 2× | 2 | — | part |
| 11.3 | Pinion Gear | pinion-gear | 2× | 2 | — | part |
| 11.4 | Cross Pin | cross-pin | 1× | 1 | — | part |
| 12 | Radiator | radiator | 1× | 1 | — | part |
| 13 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 14 | Coolant | coolant | 1× | 1 | — | part |
| 15 | 12 V Battery | lv-battery | 1× | 1 | — | part |
| 16 | LV Wiring Harness 4 parts | lv-harness | 1× | 1 | 54 | assembly |
| 16.1 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 16.2 | Connector | connector | 40× | 40 | — | part |
| 16.3 | Fuse Box | fuse-box | 1× | 1 | — | part |
| 16.4 | Relay | relay | 12× | 12 | — | part |