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All-Terrain Vehicle (ATV) Product

Overview

An all-terrain vehicle, or ATV, is a straddle-ridden four-wheeler built to cross ground that defeats a normal car: mud, sand, rock, and snow. The rider sits astride a Seat Assembly and controls the machine with a [[atv-steering|handlebar]] and a thumb Thumb Throttle, the same layout a motorcycle uses. What makes it go anywhere is the combination of low-pressure knobby tires, long-travel suspension at every corner, and a four-wheel-drive system that can split torque between the front and rear axles. Utility versions add cargo racks and a towing hitch so they double as farm and ranch workhorses; sport versions trade those for lighter weight and quicker response. Because the rider's body is part of the control system — shifting weight to keep the machine planted — an ATV behaves more like a dirt bike with four contact patches than like a small car.

How it works

Power comes from the Gasoline Engine, a liquid-cooled single-cylinder four-stroke fed by a Carburetor and fired by a Spark Plug; a Radiator and Coolant Pump keep it cool during slow, high-load crawling when there is little airflow. Drive passes through the CVT Transmission, a rubber Drive Belt CVT that automatically varies ratio as engine speed rises, then through a sub-transmission Helical Gear Pair for high, low, and reverse. From there a front and rear Open Differential and a pair of [[atv-driveshaft|prop shafts]] deliver torque to all four [[wheel-assembly|wheels]].

Each corner rides on an independent Suspension Corner — a double A-arm with a coil-over shock and Coil Spring — so the wheels track ground separately for traction and a controlled ride. Stopping is by hydraulic [[atv-brake-set|disc brakes]]. The [[atv-electrical|electrical system]] runs a CDI ignition, a [[lv-battery|12 V battery]], and lighting, while front and rear [[atv-rack|cargo racks]] carry the load that turns the machine into a tool.

Build & assembly graph

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Bill of materials

12 top-level lines · 60 rows shown · 122 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Frame 3 parts atv-frame 1 4 assembly
1.1 Chassis Tube Set atv-frame-tube 1 part
1.2 Skid Plate atv-skid-plate 2 part
1.3 Fastener Set fastener-set 1 part
2 Gasoline Engine 8 parts atv-engine 1 8 assembly
2.1 Engine Block atv-engine-block 1 part
2.2 Piston atv-piston 1 part
2.3 Crankshaft atv-crankshaft 1 part
2.4 Carburetor atv-carburetor 1 part
2.5 Spark Plug spark-plug 1 part
2.6 Fuel Tank atv-fuel-tank 1 part
2.7 Radiator radiator 1 part
2.8 Coolant Pump coolant-pump 1 part
3 CVT Transmission 5 parts atv-cvt-transmission 1 6 assembly
3.1 Gearbox Housing gearbox-housing 1 part
3.2 Helical Gear Pair gear-pair 2 part
3.3 Drive Belt drive-belt 1 part
3.4 Primary Clutch (drive) atv-primary-clutch 1 part
3.5 Secondary Clutch (driven) atv-secondary-clutch 1 part
4 Open Differential 4 parts differential 2 6 assembly
4.1 Differential Case diff-case 2 part
4.2 Side Gear side-gear 4 part
4.3 Pinion Gear pinion-gear 4 part
4.4 Cross Pin cross-pin 2 part
5 Driveshaft atv-driveshaft 2 part
6 Suspension Corner 4 parts atv-suspension 4 6 assembly
6.1 A-Arm (wishbone) atv-a-arm 8 part
6.2 Shock Absorber atv-shock 4 part
6.3 Coil Spring coil-spring 4 part
6.4 Ball Joint atv-ball-joint 8 part
7 Wheel Assembly 5 parts wheel-assembly 4 9 assembly
7.1 Alloy Wheel alloy-wheel 4 part
7.2 Tire tire 4 part
7.3 TPMS Sensor tpms-sensor 4 part
7.4 Lug Nut lug-nut 20 part
7.5 Valve Stem valve-stem 4 part
8 Brake Set 3 parts atv-brake-set 1 9 assembly
8.1 Brake Disc (rotor) brake-disc 4 part
8.2 Brake Caliper atv-caliper 4 part
8.3 Master Cylinder atv-master-cylinder 1 part
9 Handlebar Steering 4 parts atv-steering 1 5 assembly
9.1 Handlebar atv-handlebar 1 part
9.2 Thumb Throttle throttle 1 part
9.3 Steering Stem atv-steering-stem 1 part
9.4 Tie Rod atv-tie-rod 2 part
10 Seat Assembly 5 parts seat-assembly 1 7 assembly
10.1 Seat Frame seat-frame 1 part
10.2 Seat Foam seat-foam 2 part
10.3 Seat Cover seat-cover 1 part
10.4 Seat Motor seat-motor 2 part
10.5 Seat Heater Mat seat-heater 1 part
11 Electrical System 5 parts atv-electrical 1 7 assembly
11.1 12 V Battery lv-battery 1 part
11.2 CDI Ignition Module 2 parts atv-cdi-module 1 2 assembly
11.2.1 Bare PCB pcb-bare 1 part
11.2.2 Microcontroller mcu 1 part
11.3 Microcontroller mcu 1 part
11.4 Headlight atv-headlight 2 part
11.5 Wire Bundle wire-bundle 1 part
12 Cargo Rack atv-rack 2 part

Sourcing — likely vendors

Companies that make this · indicative price $8k–$90k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇯🇵Toyota
global.toyota ↗
Toyota City, JP Automaker made to order 16–28 wks
volkswagen-group.com ↗ Wolfsburg, DE Automaker made to order 16–28 wks
gm.com ↗ Detroit, US Automaker made to order 16–28 wks
hyundai.com ↗ Seoul, KR Automaker made to order 16–28 wks
🇨🇳BYD
byd.com ↗
Shenzhen, CN EV & battery manufacturer made to order 16–28 wks

326-word article