All-Terrain Vehicle (ATV) Product
Overview
An all-terrain vehicle, or ATV, is a straddle-ridden four-wheeler built to cross ground that defeats a normal car: mud, sand, rock, and snow. The rider sits astride a Seat Assembly and controls the machine with a [[atv-steering|handlebar]] and a thumb Thumb Throttle, the same layout a motorcycle uses. What makes it go anywhere is the combination of low-pressure knobby tires, long-travel suspension at every corner, and a four-wheel-drive system that can split torque between the front and rear axles. Utility versions add cargo racks and a towing hitch so they double as farm and ranch workhorses; sport versions trade those for lighter weight and quicker response. Because the rider's body is part of the control system — shifting weight to keep the machine planted — an ATV behaves more like a dirt bike with four contact patches than like a small car.
How it works
Power comes from the Gasoline Engine, a liquid-cooled single-cylinder four-stroke fed by a Carburetor and fired by a Spark Plug; a Radiator and Coolant Pump keep it cool during slow, high-load crawling when there is little airflow. Drive passes through the CVT Transmission, a rubber Drive Belt CVT that automatically varies ratio as engine speed rises, then through a sub-transmission Helical Gear Pair for high, low, and reverse. From there a front and rear Open Differential and a pair of [[atv-driveshaft|prop shafts]] deliver torque to all four [[wheel-assembly|wheels]].
Each corner rides on an independent Suspension Corner — a double A-arm with a coil-over shock and Coil Spring — so the wheels track ground separately for traction and a controlled ride. Stopping is by hydraulic [[atv-brake-set|disc brakes]]. The [[atv-electrical|electrical system]] runs a CDI ignition, a [[lv-battery|12 V battery]], and lighting, while front and rear [[atv-rack|cargo racks]] carry the load that turns the machine into a tool.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
12 top-level lines · 60 rows shown · 122 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Frame 3 parts | atv-frame | 1× | 1 | 4 | assembly |
| 1.1 | Chassis Tube Set | atv-frame-tube | 1× | 1 | — | part |
| 1.2 | Skid Plate | atv-skid-plate | 2× | 2 | — | part |
| 1.3 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Gasoline Engine 8 parts | atv-engine | 1× | 1 | 8 | assembly |
| 2.1 | Engine Block | atv-engine-block | 1× | 1 | — | part |
| 2.2 | Piston | atv-piston | 1× | 1 | — | part |
| 2.3 | Crankshaft | atv-crankshaft | 1× | 1 | — | part |
| 2.4 | Carburetor | atv-carburetor | 1× | 1 | — | part |
| 2.5 | Spark Plug | spark-plug | 1× | 1 | — | part |
| 2.6 | Fuel Tank | atv-fuel-tank | 1× | 1 | — | part |
| 2.7 | Radiator | radiator | 1× | 1 | — | part |
| 2.8 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 3 | CVT Transmission 5 parts | atv-cvt-transmission | 1× | 1 | 6 | assembly |
| 3.1 | Gearbox Housing | gearbox-housing | 1× | 1 | — | part |
| 3.2 | Helical Gear Pair | gear-pair | 2× | 2 | — | part |
| 3.3 | Drive Belt | drive-belt | 1× | 1 | — | part |
| 3.4 | Primary Clutch (drive) | atv-primary-clutch | 1× | 1 | — | part |
| 3.5 | Secondary Clutch (driven) | atv-secondary-clutch | 1× | 1 | — | part |
| 4 | Open Differential 4 parts | differential | 2× | 2 | 6 | assembly |
| 4.1 | Differential Case | diff-case | 1× | 2 | — | part |
| 4.2 | Side Gear | side-gear | 2× | 4 | — | part |
| 4.3 | Pinion Gear | pinion-gear | 2× | 4 | — | part |
| 4.4 | Cross Pin | cross-pin | 1× | 2 | — | part |
| 5 | Driveshaft | atv-driveshaft | 2× | 2 | — | part |
| 6 | Suspension Corner 4 parts | atv-suspension | 4× | 4 | 6 | assembly |
| 6.1 | A-Arm (wishbone) | atv-a-arm | 2× | 8 | — | part |
| 6.2 | Shock Absorber | atv-shock | 1× | 4 | — | part |
| 6.3 | Coil Spring | coil-spring | 1× | 4 | — | part |
| 6.4 | Ball Joint | atv-ball-joint | 2× | 8 | — | part |
| 7 | Wheel Assembly 5 parts | wheel-assembly | 4× | 4 | 9 | assembly |
| 7.1 | Alloy Wheel | alloy-wheel | 1× | 4 | — | part |
| 7.2 | Tire | tire | 1× | 4 | — | part |
| 7.3 | TPMS Sensor | tpms-sensor | 1× | 4 | — | part |
| 7.4 | Lug Nut | lug-nut | 5× | 20 | — | part |
| 7.5 | Valve Stem | valve-stem | 1× | 4 | — | part |
| 8 | Brake Set 3 parts | atv-brake-set | 1× | 1 | 9 | assembly |
| 8.1 | Brake Disc (rotor) | brake-disc | 4× | 4 | — | part |
| 8.2 | Brake Caliper | atv-caliper | 4× | 4 | — | part |
| 8.3 | Master Cylinder | atv-master-cylinder | 1× | 1 | — | part |
| 9 | Handlebar Steering 4 parts | atv-steering | 1× | 1 | 5 | assembly |
| 9.1 | Handlebar | atv-handlebar | 1× | 1 | — | part |
| 9.2 | Thumb Throttle | throttle | 1× | 1 | — | part |
| 9.3 | Steering Stem | atv-steering-stem | 1× | 1 | — | part |
| 9.4 | Tie Rod | atv-tie-rod | 2× | 2 | — | part |
| 10 | Seat Assembly 5 parts | seat-assembly | 1× | 1 | 7 | assembly |
| 10.1 | Seat Frame | seat-frame | 1× | 1 | — | part |
| 10.2 | Seat Foam | seat-foam | 2× | 2 | — | part |
| 10.3 | Seat Cover | seat-cover | 1× | 1 | — | part |
| 10.4 | Seat Motor | seat-motor | 2× | 2 | — | part |
| 10.5 | Seat Heater Mat | seat-heater | 1× | 1 | — | part |
| 11 | Electrical System 5 parts | atv-electrical | 1× | 1 | 7 | assembly |
| 11.1 | 12 V Battery | lv-battery | 1× | 1 | — | part |
| 11.2 | CDI Ignition Module 2 parts | atv-cdi-module | 1× | 1 | 2 | assembly |
| 11.2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 11.2.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 11.3 | Microcontroller | mcu | 1× | 1 | — | part |
| 11.4 | Headlight | atv-headlight | 2× | 2 | — | part |
| 11.5 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 12 | Cargo Rack | atv-rack | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $8k–$90k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇯🇵Toyota global.toyota ↗ | Toyota City, JP | Automaker | made to order | 16–28 wks |
| volkswagen-group.com ↗ | Wolfsburg, DE | Automaker | made to order | 16–28 wks |
| gm.com ↗ | Detroit, US | Automaker | made to order | 16–28 wks |
| hyundai.com ↗ | Seoul, KR | Automaker | made to order | 16–28 wks |
| 🇨🇳BYD byd.com ↗ | Shenzhen, CN | EV & battery manufacturer | made to order | 16–28 wks |
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