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CPAP Machine Product

Overview

A CPAP machine treats obstructive sleep apnea, where the throat collapses during sleep and interrupts breathing. It works by acting as a pneumatic splint: a blower delivers room air at a steady positive pressure through a hose and mask, and that pressure holds the upper airway open so the sleeper breathes without the repeated obstructions, oxygen dips and arousals that define the disease. Modern units also log every night of therapy for the clinician to review.

The machine is built around a quiet, precisely controlled fan plus a humidifier. The Blower Assembly is the pressure source; the Flow & Pressure Sensors measure what it delivers and how the patient breathes; the Heated Humidifier conditions the air; and the Control Board with the Display Panel ties it together and stores the data. Room air enters through the Inlet Air Filter and leaves through the Outlet Connector to the mask.

How it works

Pressure is made by the Blower Assembly. A lightweight Centrifugal Impeller spun by a high-speed brushless Blower Drive Motor raises air pressure in a scroll Volute Housing, and a foam Acoustic Muffler keeps it near-silent for the bedroom. The therapy pressure is set by the impeller's speed, not a throttle, so the Control Board holds the target by adjusting motor rpm thousands of times a second.

Closing that loop is the job of the Flow & Pressure Sensors. A Pressure Sensor reads delivered pressure while a Mass Flow Sensor tracks the patient's breathing. From flow the firmware separates real inhalation from the constant intentional mask leak, detects apneas and snores, and on auto-adjusting units raises or lowers pressure breath by breath. A pressure-relief feature eases pressure on exhalation for comfort.

The Heated Humidifier passes the air over a heated Water Chamber; its Heating Element is guarded by a Thermal Fuse against dry-out and overheat. The Control Board pairs a Compute SoC Module for data logging and wireless upload with a real-time Microcontroller for the blower and heater, and the Display Panel handles setup, ramp and humidity settings. A 24 V Power Supply feeds the whole unit from mains.

Build & assembly graph

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Bill of materials

8 top-level lines · 35 rows shown · 259 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Blower Assembly 4 parts cpap-machine-blower 1 30 assembly
1.1 Centrifugal Impeller cpap-machine-impeller 1 part
1.2 Blower Drive Motor 4 parts cpap-machine-blower-motor 1 27 assembly
1.2.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
1.2.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
1.2.3 Copper Winding copper-winding 3 part
1.2.4 Ball Bearing ball-bearing 2 part
1.3 Volute Housing cpap-machine-volute 1 part
1.4 Acoustic Muffler cpap-machine-muffler 1 part
2 Flow & Pressure Sensors 2 parts cpap-machine-sensors 1 2 assembly
2.1 Pressure Sensor pressure-sensor 1 part
2.2 Mass Flow Sensor cpap-machine-flow-sensor 1 part
3 Heated Humidifier 5 parts cpap-machine-humidifier 1 5 assembly
3.1 Water Chamber cpap-machine-water-chamber 1 part
3.2 Heater Plate cpap-machine-heater-plate 1 part
3.3 Heating Element heating-element 1 part
3.4 Thermal Fuse thermal-fuse 1 part
3.5 Humidity Sensor cpap-machine-humidity-sensor 1 part
4 Control Board 6 parts cpap-machine-control-board 1 190 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Compute SoC Module soc-module 1 part
4.3 Microcontroller mcu 1 part
4.4 Blower Motor Driver cpap-machine-motor-driver 1 part
4.5 SMD Passive (R/C/L) smd-passives 180× 180 part
4.6 Connector connector 6 part
5 Display Panel 4 parts cpap-machine-display 1 28 assembly
5.1 LCD Panel lcd-panel 1 part
5.2 Touch Digitizer touch-digitizer 1 part
5.3 Bare PCB pcb-bare 1 part
5.4 SMD Passive (R/C/L) smd-passives 25× 25 part
6 Inlet Air Filter cpap-machine-air-filter 1 part
7 Outlet Connector 2 parts cpap-machine-outlet 1 2 assembly
7.1 Hose/Mask Cuff cpap-machine-hose-cuff 1 part
7.2 O-Ring Set oring-set 1 part
8 Power Supply power-supply 1 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

376-word article