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Electrolysis Machine Product

Overview

Electrolysis is the only hair-removal method the US FDA permits to be described as permanent, and the electrolysis machine (professionally, an epilator) is the instrument that performs it. A sterile Electrolysis Probe of 0.05–0.15 mm diameter — finer than the hair itself — is slid into a follicle alongside the hair shaft without piercing skin, and energy delivered through the probe destroys the dermal papilla and stem-cell region at the follicle base. Treated follicles cannot regrow hair; clearing an area takes repeated sessions because follicles cycle and only actively growing ones respond reliably.

Three modalities share the machine, and most modern units provide all three. Galvanic electrolysis, the 1875 original, passes DC through the follicle; thermolysis (introduced in the 1920s) heats it with RF; the blend method applies both at once.

Galvanic mode

The Galvanic DC Module is a precision constant-current source delivering 0.1–2 mA DC with the probe as cathode. Current through the saline tissue fluid electrolyses water and salt, generating sodium hydroxide (lye) around the probe tip — a chemical, not thermal, destruction. Dose is genuinely coulombic, so the Current Monitor integrates milliamp-seconds, the "units of lye" figure electrologists set per hair diameter and depth: a coarse terminal hair needs roughly 60–80 mA·s, delivered as, say, 1.5 mA for 45 seconds. The circuit closes through the client's body to the Return Electrode, a stainless bar held in the hand, where the same current spreads over a large area at harmless density. The built-in Lead Continuity Tester alarms on an open return circuit, because galvanic delivery fails silently otherwise, and a Polarity Relay briefly reverses polarity after the pulse to strip electrolytic deposits off the probe. Galvanic mode is the most reliable killer of distorted follicles but the slowest, which motivated everything that followed.

Thermolysis and blend

In thermolysis the RF Generator drives the probe with 13.56 MHz RF — an ISM frequency, so the RF Oscillator needs no licence and emissions fit the allocated band. Tissue around the tip absorbs the field dielectrically and heats; a burst from the RF Power Amplifier of a few watts coagulates the papilla in tenths of a second, or in the "flash" technique a higher-power pulse of a few milliseconds does it faster than heat can conduct to surrounding skin. The Tuning Network holds delivered power roughly constant as probe-to-tissue impedance varies follicle to follicle, and the Output Isolation Transformer isolates the patient circuit from mains-referenced electronics as IEC 60601-1 requires of a Type BF applied part. Insulated probes confine current to the exposed tip, keeping the heating zone at the follicle base rather than near the skin surface.

The blend method applies RF and galvanic simultaneously: heat accelerates the lye reaction several-fold, so blend approaches thermolysis speed while keeping the chemical action that clears curved and distorted follicles. Blend settings trade the two doses against each other, which is the main reason the Control Panel stores programs — its Microcontroller keeps per-area, per-hair-type recipes recalled on the LCD Panel and trimmed with the Intensity Encoder between insertions.

Operator workflow

A session is thousands of identical micro-operations: stretch the skin, insert the probe to follicle depth, deliver the pulse, lift the released hair out with forceps. Both hands are permanently occupied, so the timed pulse is triggered by the Footswitch Assembly; its Pedal Switch is specified for over a million cycles because a practice can treat several hundred follicles an hour. The Probe Handpiece is balanced like a pen, its Probe Chuck taking probe sizes 2–6 (matched to hair diameter), and probes are single-use sterile items — the field moved permanently away from reusable needles for bloodborne-pathogen reasons, and several jurisdictions mandate it. Audible tones from the Speaker mark pulse start and end so the operator's eyes never leave the insertion site.

Safety and regulation

The machine touches a client with an intentionally current-carrying needle, so the engineering burden is isolation and dose control rather than power. Patient connections are galvanically isolated, leakage limits follow IEC 60601-1, and maximum outputs are small: 10 W RF and 2 mA DC. In the US the needle epilator is FDA Class I; practitioner licensing, not device clearance, is the main regulatory layer, with most states requiring a licensed electrologist. Contrast with laser and IPL: those target melanin photothermally and are merely "permanent reduction" — electrolysis works on any hair colour, including the white and red hair lasers cannot treat, follicle by follicle.

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Bill of materials

9 top-level lines · 50 rows shown · 97 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 RF Generator 7 parts electrolysis-machine-rf-generator 1 8 assembly
1.1 RF Oscillator electrolysis-machine-rf-oscillator 1 part
1.2 RF Power Amplifier electrolysis-machine-rf-amplifier 1 part
1.3 Output Isolation Transformer electrolysis-machine-output-transformer 1 part
1.4 Tuning Network electrolysis-machine-tuning-network 1 part
1.5 Power MOSFET mosfet 2 part
1.6 SMD Passive (R/C/L) smd-passives 1 part
1.7 Bare PCB pcb-bare 1 part
2 Galvanic DC Module 5 parts electrolysis-machine-galvanic-module 1 5 assembly
2.1 Precision Current Source electrolysis-machine-current-source 1 part
2.2 Current Monitor electrolysis-machine-current-monitor 1 part
2.3 Polarity Relay electrolysis-machine-polarity-relay 1 part
2.4 Bare PCB pcb-bare 1 part
2.5 SMD Passive (R/C/L) smd-passives 1 part
3 Probe Handpiece 5 parts electrolysis-machine-probe-handpiece 1 54 assembly
3.1 Electrolysis Probe electrolysis-machine-probe 50× 50 part
3.2 Probe Chuck electrolysis-machine-probe-chuck 1 part
3.3 Handpiece Body electrolysis-machine-handpiece-body 1 part
3.4 Handpiece Cable electrolysis-machine-handpiece-cable 1 part
3.5 Connector connector 1 part
4 Control Panel 8 parts electrolysis-machine-control-panel 1 11 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Microcontroller mcu 1 part
4.3 LCD Panel lcd-panel 1 part
4.4 Touch Digitizer touch-digitizer 1 part
4.5 Intensity Encoder electrolysis-machine-rotary-encoder 1 part
4.6 Speaker speaker 1 part
4.7 SMD Passive (R/C/L) smd-passives 1 part
4.8 Connector connector 4 part
5 Footswitch Assembly 5 parts electrolysis-machine-footswitch 1 5 assembly
5.1 Pedal Housing electrolysis-machine-pedal-housing 1 part
5.2 Pedal Switch electrolysis-machine-pedal-switch 1 part
5.3 Pedal Cable electrolysis-machine-pedal-cable 1 part
5.4 Coil Spring coil-spring 1 part
5.5 Connector connector 1 part
6 Patient Circuit 5 parts electrolysis-machine-patient-circuit 1 6 assembly
6.1 Return Electrode electrolysis-machine-return-electrode 1 part
6.2 Electrode Lead electrolysis-machine-electrode-lead 1 part
6.3 Lead Continuity Tester electrolysis-machine-lead-tester 1 part
6.4 Connector connector 2 part
6.5 Wire Bundle wire-bundle 1 part
7 Enclosure 6 parts electrolysis-machine-enclosure 1 6 assembly
7.1 Case Shell electrolysis-machine-case-shell 1 part
7.2 Sheet Metal Panel sheet-panel 1 part
7.3 Front Bezel electrolysis-machine-front-bezel 1 part
7.4 Mains Inlet electrolysis-machine-mains-inlet 1 part
7.5 Wire Bundle wire-bundle 1 part
7.6 Probe Tray electrolysis-machine-probe-tray 1 part
8 Power Supply power-supply 1 part
9 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $15–$500 · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
philips.com ↗ Amsterdam, NL Grooming & care 2,000 units 6–10 wks
🇩🇪Braun
braun.com ↗
Kronberg, DE Grooming (P&G) 2,000 units 6–10 wks
🇺🇸Conair
conair.com ↗
Stamford, US Personal care appliances 2,000 units 6–10 wks
🇬🇧Dyson
dyson.com ↗
Malmesbury, GB Vacuums & hair care 2,000 units 6–10 wks
🇯🇵Panasonic
panasonic.com ↗
Osaka, JP Electronics & appliances 2,000 units 6–10 wks

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