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Holter ECG Monitor Product

Overview

A Holter monitor is a portable electrocardiogram recorder designed to capture the electrical activity of the heart continuously over 24, 48, or even 72 hours while the patient goes about their daily life at home or work. Named after inventor Norman Holter, the device reveals intermittent arrhythmias (irregular heartbeats) and ischemic episodes that would be missed on a standard 12-lead ECG recorded in the clinic—a single 10-second snapshot may show nothing abnormal even though the patient experiences palpitations or syncope several times per day. By storing hours of ECG waveforms, the Holter monitor lets cardiologists correlate recorded rhythms with patient symptoms logged in a diary and confirm or rule out serious conditions like atrial fibrillation, ventricular ectopy, or transient myocardial ischemia.

The entire Portable Recorder Device is a compact pocket-sized device the patient wears clipped to a belt or carried in a pouch. Multiple Electrode Lead Set with adhesive Pre-Gelled Electrode Pad pads are taped to the chest in a standard pattern. The leads run from these adhesive contacts to the recorder, where the ECG Processor Board continuously samples voltage at each electrode and digitizes the waveform. Data is compressed and stored on the Data Storage Module. After the monitoring period, the patient brings the recorder to the clinic, where it is placed in a Reader/Charger Dock that downloads the stored data to a computer running Analysis & Report Software analysis software.

How it works

Each Pre-Gelled Electrode Pad is a small pre-gelled adhesive pad applied directly to the patient's skin at standard anatomical locations (typically the precordium and lateral chest for 3-channel recording, or more electrodes for 12-channel systems). The electrode material is silver-silver chloride or silver-nylon, chosen for low electrical noise and good skin impedance characteristics. Lead wires from these electrodes carry the tiny potential differences (millivolts) to the ECG Processor Board.

The Analog ECG Frontend on the processor board amplifies these microvolt signals by a factor of 1000–10,000 and filters out noise. A 60 Hz notch filter removes power-line hum, and an anti-aliasing low-pass filter (typically set at 100 Hz or higher) prevents digital aliasing. The resulting analog signal feeds into an analog-to-digital converter (part of the Microcontroller) that samples at 250–1000 Hz depending on the recorder model, yielding 12–16 bits of digital resolution per sample.

The ECG Processor Board compresses the continuous stream of samples and stores it on the Data Storage Module—typically a Flash Memory IC containing gigabits of NAND flash. Early Holter recorders used analog cassette tape; modern devices use flash memory, allowing storage of millions of heartbeats in a device smaller than a pager. The Microcontroller on the processor board also monitors the Li-ion Cell, 18650 Rechargeable Battery voltage and manages charging via the Micro-USB Charging Port, which accepts standard micro-USB power.

Many modern recorders include patient event marking: if the patient feels a palpitation or faints, they press a button on the recorder and it inserts a timestamp into the data stream. Later, when the clinician reviews the stored ECG, they can jump directly to the time the patient reported a symptom and see what the heart rhythm was at that moment—often revealing a clear causative arrhythmia.

After 24–48 hours of wear, the patient removes the electrode patches and docks the Portable Recorder Device into the Reader/Charger Dock. The dock supplies charging current and establishes a USB connection to a clinical computer. The Analysis & Report Software application reads the entire stored waveform and performs automated arrhythmia detection: it identifies heartbeats, measures PR intervals, QRS duration, and ST segments, and flags any beats that deviate from the patient's established baseline or that match criteria for dangerous rhythms (sustained ventricular tachycardia, second- or third-degree atrioventricular block, etc.). The software generates a summary report listing all detected episodes and their timestamps, which the cardiologist then reviews manually, often over-reading the computer's conclusions to avoid false positives.

Modern Holter systems often include a wireless transmission option: some recorders automatically upload data to a cloud server over cellular or Wi-Fi, allowing remote analysis and faster turnaround for urgent findings.

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Bill of materials

7 top-level lines · 43 rows shown · 55 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Portable Recorder Device 5 parts holter-recorder-unit 1 17 assembly
1.1 ECG Processor Board 5 parts holter-processor-board 1 10 assembly
1.1.1 Microcontroller mcu 1 part
1.1.2 Analog ECG Frontend 3 parts + deeper › holter-analog-frontend 1 3 assembly
1.1.3 Bare PCB pcb-bare 1 part
1.1.4 SMD Passive (R/C/L) smd-passives 1 part
1.1.5 Connector connector 4 part
1.2 Data Storage Module 3 parts holter-memory-module 1 3 assembly
1.2.1 Flash Memory IC holter-flash-chip 1 part
1.2.2 Bare PCB pcb-bare 1 part
1.2.3 Connector connector 1 part
1.3 Micro-USB Charging Port holter-charging-connector 1 part
1.4 Protective Case 2 parts holter-case-housing 1 2 assembly
1.4.1 Case Body holter-case-shell 1 part
1.4.2 Belt Clip or Pouch Attachment holter-case-clip 1 part
1.5 Thermal Fuse thermal-fuse 1 part
2 Electrode Lead Set 3 parts holter-electrode-leads 1 17 assembly
2.1 Pre-Gelled Electrode Pad holter-electrode-patch 8 part
2.2 Shielded Lead Wire holter-lead-wire 8 part
2.3 Multi-Pin Connector holter-connector-plug 1 part
3 Rechargeable Battery 3 parts holter-battery-pack 1 4 assembly
3.1 Li-ion Cell, 18650 li-cell-18650 2 part
3.2 BMS Board bms-board 1 part
3.3 Thermal Fuse thermal-fuse 1 part
4 Reader/Charger Dock 4 parts holter-analysis-dock 1 9 assembly
4.1 Dock Contact Plates holter-dock-connector 1 part
4.2 Dock Interface Board 4 parts holter-dock-electronics 1 5 assembly
4.2.1 Microcontroller mcu 1 part
4.2.2 Bare PCB pcb-bare 1 part
4.2.3 Relay relay 1 part
4.2.4 Connector connector 2 part
4.3 Power Supply power-supply 1 part
4.4 Connector connector 2 part
5 Analysis & Report Software 4 parts holter-software-processor 1 4 assembly
5.1 Microcontroller mcu 1 part
5.2 Bare PCB pcb-bare 1 part
5.3 Solid-State Storage Drive ssd-storage 1 part
5.4 Connector connector 1 part
6 Patient Wear Strap 3 parts holter-case-strap 1 3 assembly
6.1 Elastic Fabric Belt holter-fabric-strap 1 part
6.2 Velcro Closure Strips holter-velcro-fastener 1 part
6.3 Fastener Set fastener-set 1 part
7 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

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