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Infant Incubator Product

Overview

An infant incubator is a sealed, climate-controlled chamber for premature and sick newborns who cannot yet regulate their own body temperature. A baby born weeks early has little fat, a large surface-area-to-mass ratio, and immature skin, so it loses heat and water fast. The incubator surrounds it with warm, humidified, sometimes oxygen-enriched air and lets staff care for it through sealed ports without chilling it, buying the weeks it needs to grow.

The infant lies on the Mattress Tray under the clear Hood & Canopy, which staff reach through iris ports. Warm air comes from the Convective Heater and moisture from the Humidifier; the Temperature Sensors feed temperatures to the Climate Control Board, which regulates the climate and is set from the Control Panel. When extra oxygen is ordered the Oxygen Mixer blends it in, a Speaker sounds alarms, and the whole chamber rolls on the Stand & Casters powered by a medical Power Supply.

How it works

Warming is convective. The Convective Heater pulls room air through a HEPA filter, warms it with a heating element, and a Blower Motor pushes it as a gentle curtain around the infant; a Thermal Fuse cuts the element if it ever overheats. The Climate Control Board runs this in one of two modes. In air mode it holds the chamber air at a set temperature using the air probe. In servo (skin) mode it instead reads the Skin Temperature Probe taped to the baby and modulates the heater to hold the infant's own skin at a target — the safer choice, because it adapts to the baby rather than to the box. Two MCUs share the work so an independent watchdog can trip an over-temperature alarm if the primary loop fails.

Humidity and oxygen round out the environment. The Humidifier evaporates sterile water to keep humidity high, which slows water loss through thin neonatal skin and reduces the heat lost to evaporation. When a clinician orders supplemental oxygen, the Oxygen Mixer proportions medical air and oxygen through a control valve and verifies the result with an Oxygen Sensor, because too much oxygen carries its own risk to a premature infant's eyes and lungs. Every regulated variable has an alarm band, and the sealed Hood & Canopy with its Iris Hand Ports is what makes all of this hold steady while hands are working inside.

Build & assembly graph

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Bill of materials

11 top-level lines · 43 rows shown · 234 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Hood & Canopy 4 parts infant-incubator-hood 1 7 assembly
1.1 Acrylic Canopy infant-incubator-canopy 1 part
1.2 Iris Hand Port infant-incubator-port 4 part
1.3 Access Panel infant-incubator-access-panel 1 part
1.4 O-Ring Set oring-set 1 part
2 Mattress Tray 3 parts infant-incubator-mattress-tray 1 3 assembly
2.1 Foam Mattress infant-incubator-mattress 1 part
2.2 Tray Frame infant-incubator-tray-frame 1 part
2.3 Tilt Mechanism infant-incubator-tilt-mechanism 1 part
3 Convective Heater 5 parts infant-incubator-heater 1 5 assembly
3.1 Heating Element heating-element 1 part
3.2 Blower Motor blower-motor 1 part
3.3 Thermal Fuse thermal-fuse 1 part
3.4 Intake Air Filter infant-incubator-air-filter 1 part
3.5 Air Duct infant-incubator-air-duct 1 part
4 Humidifier 3 parts infant-incubator-humidifier 1 3 assembly
4.1 Water Reservoir infant-incubator-water-reservoir 1 part
4.2 Heating Element heating-element 1 part
4.3 Humidity Sensor infant-incubator-humidity-sensor 1 part
5 Temperature Sensors 2 parts infant-incubator-sensors 1 2 assembly
5.1 Air Temperature Probe infant-incubator-air-probe 1 part
5.2 Skin Temperature Probe infant-incubator-skin-probe 1 part
6 Climate Control Board 5 parts infant-incubator-control-board 1 199 assembly
6.1 Bare PCB pcb-bare 1 part
6.2 Microcontroller mcu 2 part
6.3 Relay relay 4 part
6.4 SMD Passive (R/C/L) smd-passives 180× 180 part
6.5 Connector connector 12× 12 part
7 Control Panel 3 parts infant-incubator-ui 1 3 assembly
7.1 LCD Panel lcd-panel 1 part
7.2 Touch Digitizer touch-digitizer 1 part
7.3 Panel Bezel infant-incubator-panel-bezel 1 part
8 Oxygen Mixer 4 parts infant-incubator-o2-mixer 1 4 assembly
8.1 Blending Valve infant-incubator-blend-valve 1 part
8.2 Relay relay 1 part
8.3 Oxygen Sensor infant-incubator-o2-sensor 1 part
8.4 Oxygen Inlet infant-incubator-o2-inlet 1 part
9 Speaker speaker 1 part
10 Stand & Casters 3 parts infant-incubator-stand 1 6 assembly
10.1 Base Column infant-incubator-base-column 1 part
10.2 Locking Caster infant-incubator-caster 4 part
10.3 Fastener Set fastener-set 1 part
11 Power Supply power-supply 1 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

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