Otoscope Product
Overview
An otoscope lets a clinician look down the ear canal to the eardrum to diagnose infections, blockages, and perforations. The instrument is a lit magnifier on a battery handle: a disposable conical tip goes into the canal, a bright LED floods it with light, and the examiner views the drum either through a lens or, in this digital version, on a connected screen via a built-in camera. It is among the most-used tools in primary care because so many ear complaints are diagnosed by direct inspection.
The working end is the Optical Head, which carries the LED, lens, magnifier, and image sensor. A single-use Ear Speculum snaps onto it to enter the ear. The Battery Handle holds the rechargeable cell and feeds power up to the head, and the Brightness Switch turns it on and sets brightness. Between patients the handle sits in the Charging Base, and the small Head Control Board in the head drives the LED and reads out the camera.
How it works
Light is the whole point. The ear canal is a dark, narrow tube, so the Illumination LED in the head throws a bright, color-accurate beam down it through a Fiber Light Pipe that keeps the illumination off the viewing axis; a high color-rendering index matters because the examiner judges the eardrum by subtle color — a healthy pearly-grey drum versus a red, bulging, infected one. The Ear Speculum tapers the beam into the canal and is discarded after each patient so the instrument never carries infection between ears. The examiner looks through the Magnifier Lens for a magnified direct view, while a Lens Assembly and CMOS Image Sensor capture the same field for a digital readout that can be shown to the patient or saved to the record.
Power and recharging are designed around clinic workflow. The Battery Handle runs from a single Li-ion Cell, 18650 cell held against sprung contacts, and the Brightness Switch is a rheostat collar that both powers the head and dims the LED so the examiner can ease the brightness on a sensitive patient. When the handle drops into the Charging Base, the contacts mate with the cradle and a Charge Control Board manages the lithium charge profile, so the instrument is always topped up and ready for the next exam without a loose cable.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
7 top-level lines · 29 rows shown · 83 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Optical Head 7 parts | otoscope-head | 1× | 1 | 7 | assembly |
| 1.1 | Illumination LED | otoscope-led | 1× | 1 | — | part |
| 1.2 | Fiber Light Pipe | otoscope-light-pipe | 1× | 1 | — | part |
| 1.3 | Lens Assembly | camera-lens | 1× | 1 | — | part |
| 1.4 | CMOS Image Sensor | image-sensor | 1× | 1 | — | part |
| 1.5 | Magnifier Lens | otoscope-magnifier | 1× | 1 | — | part |
| 1.6 | Focus Collar | otoscope-focus-collar | 1× | 1 | — | part |
| 1.7 | Head Shell | otoscope-head-shell | 1× | 1 | — | part |
| 2 | Ear Speculum | otoscope-speculum | 1× | 1 | — | part |
| 3 | Battery Handle 4 parts | otoscope-handle | 1× | 1 | 4 | assembly |
| 3.1 | Li-ion Cell, 18650 | li-cell-18650 | 1× | 1 | — | part |
| 3.2 | Handle Shell | otoscope-handle-shell | 1× | 1 | — | part |
| 3.3 | Contact Set | otoscope-contact-set | 1× | 1 | — | part |
| 3.4 | Coil Spring | coil-spring | 1× | 1 | — | part |
| 4 | Charging Base 4 parts | otoscope-charging-base | 1× | 1 | 29 | assembly |
| 4.1 | Base Shell | otoscope-base-shell | 1× | 1 | — | part |
| 4.2 | Power Supply | power-supply | 1× | 1 | — | part |
| 4.3 | Charge Control Board 3 parts | otoscope-charge-pcb | 1× | 1 | 26 | assembly |
| 4.3.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 4.3.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 4.3.3 | SMD Passive (R/C/L) | smd-passives | 24× | 24 | — | part |
| 4.4 | Contact Set | otoscope-contact-set | 1× | 1 | — | part |
| 5 | Brightness Switch | otoscope-switch | 1× | 1 | — | part |
| 6 | Head Control Board 4 parts | otoscope-pcb | 1× | 1 | 40 | assembly |
| 6.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 6.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 6.3 | SMD Passive (R/C/L) | smd-passives | 36× | 36 | — | part |
| 6.4 | Connector | connector | 2× | 2 | — | part |
| 7 | Insufflation Bulb | otoscope-insufflation-bulb | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $500–$3M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| gehealthcare.com ↗ | Chicago, US | Medical imaging & devices | 100 units | 12–20 wks |
| siemens-healthineers.com ↗ | Erlangen, DE | Medical systems | 100 units | 12–20 wks |
| 🇳🇱Philips philips.com ↗ | Amsterdam, NL | Health technology | 100 units | 12–20 wks |
| medtronic.com ↗ | Minneapolis, US | Medical devices | 100 units | 12–20 wks |
| 🇨🇳Mindray mindray.com ↗ | Shenzhen, CN | Medical devices | 100 units | 12–20 wks |
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