Oxygen Concentrator Product
Overview
An oxygen concentrator makes a continuous supply of concentrated oxygen out of ordinary room air, so a patient with COPD, pulmonary fibrosis or other chronic low blood oxygen can have long-term oxygen therapy at home without refilling cylinders. Air is about 21% oxygen and 78% nitrogen; the concentrator strips out most of the nitrogen and delivers what remains, roughly 90–95% oxygen, through a flow meter to a nasal cannula.
It does this with pressure-swing adsorption and no consumable beyond air and electricity. The Air Compressor pressurizes filtered air; the Molecular Sieve System separates the gases; the Delivery System section buffers and meters the oxygen; the Oxygen Purity Sensor confirms purity; and the Control Electronics runs the cycle while the Cooling System system carries away the heat of compression.
How it works
Separation rests on a property of zeolite: under pressure it adsorbs nitrogen far more strongly than oxygen. The Air Compressor, an oil-free reciprocating pump turned by an induction motor, pushes air into one Zeolite Sieve Column. As the pressurized air flows through the Zeolite Molecular Sieve, nitrogen sticks to the zeolite and oxygen passes through to the product side.
The two beds alternate. While one bed is producing oxygen, the PSA Rotary Valve and the Solenoid Vent Valve vent the other to atmosphere, dropping its pressure so the trapped nitrogen releases and the zeolite regenerates. The Relay outputs that drive those valves swap the beds every several seconds, so the Molecular Sieve System yields a near-continuous oxygen stream — this swing in pressure is what names the process.
Downstream, the Delivery System section feeds the pulsed output into a Product Tank that smooths it, then through a regulator and Flow Meter set to the prescription. The Oxygen Purity Sensor continuously checks purity and the Control Electronics alarms if it falls. Intake and product Filter Set keep both the machine and the gas clean, the Cooling System fan and aftercooler manage compressor heat, and the insulated Cabinet & Housing keeps the unit quiet enough to run beside a bed all night.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
8 top-level lines · 46 rows shown · 155 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Air Compressor 6 parts | oxygen-concentrator-compressor | 1× | 1 | 28 | assembly |
| 1.1 | Stator Assembly 3 parts | stator-assembly | 1× | 1 | 3 | assembly |
| 1.1.1 | Stator Core (laminations) | stator-core | 1× | 1 | — | part |
| 1.1.2 | Copper Winding | copper-winding | 1× | 1 | — | part |
| 1.1.3 | Slot Insulation | stator-insulation | 1× | 1 | — | part |
| 1.2 | Rotor Assembly 4 parts | rotor-assembly | 1× | 1 | 19 | assembly |
| 1.2.1 | Rotor Shaft | rotor-shaft | 1× | 1 | — | part |
| 1.2.2 | Rotor Core | rotor-core | 1× | 1 | — | part |
| 1.2.3 | Neodymium Magnet | neodymium-magnet | 16× | 16 | — | part |
| 1.2.4 | Ball Bearing | ball-bearing | 1× | 1 | — | part |
| 1.3 | Copper Winding | copper-winding | 2× | 2 | — | part |
| 1.4 | Motor Housing | motor-housing | 1× | 1 | — | part |
| 1.5 | Oil-Free Pump Head | oxygen-concentrator-piston-head | 1× | 1 | — | part |
| 1.6 | Ball Bearing | ball-bearing | 2× | 2 | — | part |
| 2 | Cooling System 2 parts | oxygen-concentrator-cooling | 1× | 1 | 2 | assembly |
| 2.1 | Blower Motor | blower-motor | 1× | 1 | — | part |
| 2.2 | Aftercooler Heat Exchanger | oxygen-concentrator-heat-exchanger | 1× | 1 | — | part |
| 3 | Molecular Sieve System 4 parts | oxygen-concentrator-sieve-system | 1× | 1 | 11 | assembly |
| 3.1 | Zeolite Sieve Column 3 parts | oxygen-concentrator-sieve-column | 2× | 2 | 3 | assembly |
| 3.1.1 | Zeolite Molecular Sieve | oxygen-concentrator-zeolite-bed | 1× | 2 | — | part |
| 3.1.2 | Column Pressure Tube | oxygen-concentrator-column-tube | 1× | 2 | — | part |
| 3.1.3 | O-Ring Set | oring-set | 1× | 2 | — | part |
| 3.2 | PSA Rotary Valve | oxygen-concentrator-rotary-valve | 1× | 1 | — | part |
| 3.3 | Relay | relay | 2× | 2 | — | part |
| 3.4 | Solenoid Vent Valve | oxygen-concentrator-solenoid-valve | 2× | 2 | — | part |
| 4 | Delivery System 4 parts | oxygen-concentrator-delivery | 1× | 1 | 4 | assembly |
| 4.1 | Product Tank | oxygen-concentrator-product-tank | 1× | 1 | — | part |
| 4.2 | Pressure Regulator | oxygen-concentrator-regulator | 1× | 1 | — | part |
| 4.3 | Flow Meter | oxygen-concentrator-flow-meter | 1× | 1 | — | part |
| 4.4 | Pressure Sensor | pressure-sensor | 1× | 1 | — | part |
| 5 | Oxygen Purity Sensor | oxygen-concentrator-oxygen-sensor | 1× | 1 | — | part |
| 6 | Control Electronics 7 parts | oxygen-concentrator-control | 1× | 1 | 101 | assembly |
| 6.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 6.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 6.3 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 6.4 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 6.5 | Power Supply | power-supply | 1× | 1 | — | part |
| 6.6 | SMD Passive (R/C/L) | smd-passives | 90× | 90 | — | part |
| 6.7 | Connector | connector | 6× | 6 | — | part |
| 7 | Filter Set 2 parts | oxygen-concentrator-filters | 1× | 1 | 2 | assembly |
| 7.1 | Intake Air Filter | oxygen-concentrator-intake-filter | 1× | 1 | — | part |
| 7.2 | Product Bacteria Filter | oxygen-concentrator-product-filter | 1× | 1 | — | part |
| 8 | Cabinet & Housing 3 parts | oxygen-concentrator-housing | 1× | 1 | 6 | assembly |
| 8.1 | Sound-Insulated Cabinet | oxygen-concentrator-cabinet | 1× | 1 | — | part |
| 8.2 | Cabinet Caster | oxygen-concentrator-caster | 4× | 4 | — | part |
| 8.3 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $500–$3M · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| gehealthcare.com ↗ | Chicago, US | Medical imaging & devices | 100 units | 12–20 wks |
| siemens-healthineers.com ↗ | Erlangen, DE | Medical systems | 100 units | 12–20 wks |
| 🇳🇱Philips philips.com ↗ | Amsterdam, NL | Health technology | 100 units | 12–20 wks |
| medtronic.com ↗ | Minneapolis, US | Medical devices | 100 units | 12–20 wks |
| 🇨🇳Mindray mindray.com ↗ | Shenzhen, CN | Medical devices | 100 units | 12–20 wks |
367-word article