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Oxygen Concentrator Product

Overview

An oxygen concentrator makes a continuous supply of concentrated oxygen out of ordinary room air, so a patient with COPD, pulmonary fibrosis or other chronic low blood oxygen can have long-term oxygen therapy at home without refilling cylinders. Air is about 21% oxygen and 78% nitrogen; the concentrator strips out most of the nitrogen and delivers what remains, roughly 90–95% oxygen, through a flow meter to a nasal cannula.

It does this with pressure-swing adsorption and no consumable beyond air and electricity. The Air Compressor pressurizes filtered air; the Molecular Sieve System separates the gases; the Delivery System section buffers and meters the oxygen; the Oxygen Purity Sensor confirms purity; and the Control Electronics runs the cycle while the Cooling System system carries away the heat of compression.

How it works

Separation rests on a property of zeolite: under pressure it adsorbs nitrogen far more strongly than oxygen. The Air Compressor, an oil-free reciprocating pump turned by an induction motor, pushes air into one Zeolite Sieve Column. As the pressurized air flows through the Zeolite Molecular Sieve, nitrogen sticks to the zeolite and oxygen passes through to the product side.

The two beds alternate. While one bed is producing oxygen, the PSA Rotary Valve and the Solenoid Vent Valve vent the other to atmosphere, dropping its pressure so the trapped nitrogen releases and the zeolite regenerates. The Relay outputs that drive those valves swap the beds every several seconds, so the Molecular Sieve System yields a near-continuous oxygen stream — this swing in pressure is what names the process.

Downstream, the Delivery System section feeds the pulsed output into a Product Tank that smooths it, then through a regulator and Flow Meter set to the prescription. The Oxygen Purity Sensor continuously checks purity and the Control Electronics alarms if it falls. Intake and product Filter Set keep both the machine and the gas clean, the Cooling System fan and aftercooler manage compressor heat, and the insulated Cabinet & Housing keeps the unit quiet enough to run beside a bed all night.

Build & assembly graph

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Bill of materials

8 top-level lines · 46 rows shown · 155 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Air Compressor 6 parts oxygen-concentrator-compressor 1 28 assembly
1.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
1.1.1 Stator Core (laminations) stator-core 1 part
1.1.2 Copper Winding copper-winding 1 part
1.1.3 Slot Insulation stator-insulation 1 part
1.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
1.2.1 Rotor Shaft rotor-shaft 1 part
1.2.2 Rotor Core rotor-core 1 part
1.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
1.2.4 Ball Bearing ball-bearing 1 part
1.3 Copper Winding copper-winding 2 part
1.4 Motor Housing motor-housing 1 part
1.5 Oil-Free Pump Head oxygen-concentrator-piston-head 1 part
1.6 Ball Bearing ball-bearing 2 part
2 Cooling System 2 parts oxygen-concentrator-cooling 1 2 assembly
2.1 Blower Motor blower-motor 1 part
2.2 Aftercooler Heat Exchanger oxygen-concentrator-heat-exchanger 1 part
3 Molecular Sieve System 4 parts oxygen-concentrator-sieve-system 1 11 assembly
3.1 Zeolite Sieve Column 3 parts oxygen-concentrator-sieve-column 2 3 assembly
3.1.1 Zeolite Molecular Sieve oxygen-concentrator-zeolite-bed 2 part
3.1.2 Column Pressure Tube oxygen-concentrator-column-tube 2 part
3.1.3 O-Ring Set oring-set 2 part
3.2 PSA Rotary Valve oxygen-concentrator-rotary-valve 1 part
3.3 Relay relay 2 part
3.4 Solenoid Vent Valve oxygen-concentrator-solenoid-valve 2 part
4 Delivery System 4 parts oxygen-concentrator-delivery 1 4 assembly
4.1 Product Tank oxygen-concentrator-product-tank 1 part
4.2 Pressure Regulator oxygen-concentrator-regulator 1 part
4.3 Flow Meter oxygen-concentrator-flow-meter 1 part
4.4 Pressure Sensor pressure-sensor 1 part
5 Oxygen Purity Sensor oxygen-concentrator-oxygen-sensor 1 part
6 Control Electronics 7 parts oxygen-concentrator-control 1 101 assembly
6.1 Bare PCB pcb-bare 1 part
6.2 Microcontroller mcu 1 part
6.3 LCD Panel lcd-panel 1 part
6.4 Touch Digitizer touch-digitizer 1 part
6.5 Power Supply power-supply 1 part
6.6 SMD Passive (R/C/L) smd-passives 90× 90 part
6.7 Connector connector 6 part
7 Filter Set 2 parts oxygen-concentrator-filters 1 2 assembly
7.1 Intake Air Filter oxygen-concentrator-intake-filter 1 part
7.2 Product Bacteria Filter oxygen-concentrator-product-filter 1 part
8 Cabinet & Housing 3 parts oxygen-concentrator-housing 1 6 assembly
8.1 Sound-Insulated Cabinet oxygen-concentrator-cabinet 1 part
8.2 Cabinet Caster oxygen-concentrator-caster 4 part
8.3 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

367-word article