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Portable Monitor Product

Overview

A portable monitor is a flat second screen you carry with a laptop, phone or console and run from a single cable. It is essentially a display panel and a scaler board in the thinnest possible case: a 15.6-inch 1080p IPS panel behind glass, driven over USB-C, with no internal mains supply to make it heavy. The whole thing is held together by the Slim Chassis, a thin front bezel over an aluminum back cover, with a Magnetic Cover/Stand that folds out of a magnetic flip cover to prop the screen at two angles.

The picture comes from the Display Module, which stacks the LCD Panel, its Edge Backlight Unit, a touch layer and the Cover Glass. Everything electrical lives on two small boards: the Driver/Scaler Board that turns an incoming video stream into panel timing, and the Power Delivery Board that pulls power off USB-C. A small OSD Button Board carries the buttons, and a pair of Speaker units handle sound.

How it works

Video and power usually arrive on the same wire. A host with USB-C DisplayPort Alt Mode sends the picture down one of the USB-C Connector connectors on the Driver/Scaler Board; sources without USB-C video plug into the Mini-HDMI Connector instead. The board's scaler SoC deinterlaces, scales and color-processes that stream to the panel's native 1080p, reads its EDID from a small EEPROM so the host knows the supported modes, and pushes pixel data into the TCON Flex (COF) bonded to the glass. The timing-controller flex then drives the panel's rows and columns line by line.

Light comes from the Edge Backlight Unit: an edge LED strip fires into a Light Guide Plate that spreads it across the panel, with diffuser and prism films evening out and concentrating the output to hit the rated brightness. The IPS liquid-crystal layer in the LCD Panel shutters that light per sub-pixel, and the laminated Touch Digitizer under the cover glass reports finger position back to the host over the USB-C link.

Power is the other half of the cable. The Power Delivery Board runs a USB-PD sink controller that negotiates a higher-voltage contract with the host, then a DC-DC stage drops it to the rails the panel, backlight and logic need. A small internal battery lets the screen run briefly when the host cannot supply enough current, charging back up whenever spare power is available. The OSD Button Board buttons adjust brightness, switch inputs and walk the on-screen menu without any separate remote.

Build & assembly graph

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Bill of materials

8 top-level lines · 39 rows shown · 218 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Slim Chassis 4 parts portable-monitor-chassis 1 4 assembly
1.1 Front Bezel portable-monitor-front-bezel 1 part
1.2 Aluminum Back Cover portable-monitor-back-cover 1 part
1.3 Magnetic Cover/Stand portable-monitor-magnetic-stand 1 part
1.4 Fastener Set fastener-set 1 part
2 Display Module 5 parts portable-monitor-display-module 1 8 assembly
2.1 LCD Panel lcd-panel 1 part
2.2 Edge Backlight Unit 3 parts portable-monitor-backlight 1 4 assembly
2.2.1 LED Light Bar portable-monitor-led-strip 1 part
2.2.2 Light Guide Plate portable-monitor-light-guide 1 part
2.2.3 Optical Film portable-monitor-optical-film 2 part
2.3 Cover Glass portable-monitor-cover-glass 1 part
2.4 Touch Digitizer touch-digitizer 1 part
2.5 TCON Flex (COF) portable-monitor-tcon-flex 1 part
3 Driver/Scaler Board 8 parts portable-monitor-driver-board 1 130 assembly
3.1 Bare PCB pcb-bare 1 part
3.2 Compute SoC Module soc-module 1 part
3.3 Microcontroller mcu 1 part
3.4 EEPROM (EDID/Firmware) portable-monitor-eeprom 1 part
3.5 USB-C Connector portable-monitor-usbc-port 2 part
3.6 Mini-HDMI Connector portable-monitor-hdmi-port 1 part
3.7 SMD Passive (R/C/L) smd-passives 120× 120 part
3.8 Connector connector 3 part
4 Power Delivery Board 6 parts portable-monitor-power-board 1 67 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 USB-PD Sink Controller portable-monitor-pd-controller 1 part
4.3 DC-DC Converter IC portable-monitor-dcdc-ic 1 part
4.4 Internal Battery 2 parts portable-monitor-battery 1 2 assembly
4.4.1 LiPo Cell lipo-cell 1 part
4.4.2 BMS Board bms-board 1 part
4.5 SMD Passive (R/C/L) smd-passives 60× 60 part
4.6 Connector connector 2 part
5 OSD Button Board 3 parts portable-monitor-osd-board 1 5 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 OSD Tactile Button portable-monitor-osd-button 3 part
5.3 Connector connector 1 part
6 Speaker speaker 2 part
7 Wire Bundle wire-bundle 1 part
8 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $20–$3k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
dell.com ↗ Round Rock, US Computers & infrastructure 1,000 units 8–14 wks
🇺🇸HP
hp.com ↗
Palo Alto, US Computers & printers 1,000 units 8–14 wks
🇨🇳Lenovo
lenovo.com ↗
Beijing, CN Computers 1,000 units 8–14 wks
🇹🇼ASUS
asus.com ↗
Taipei, TW Computers & components 1,000 units 8–14 wks
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks

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