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RAID Storage Array Product

Overview

A RAID storage array is a chassis full of disks that presents itself to servers as fast, fault-tolerant capacity. RAID — a redundant array of independent disks — spreads data across many drives so that one or more can fail without losing anything, and so that reads and writes hit several spindles at once. The array packages that idea with the redundancy and hot-swap serviceability expected of shared storage that many hosts depend on.

The box is built on a Chassis & Rails of hot-swap bays feeding a SAS/SATA Backplane, populated with Hard Disk Drive units for capacity and Solid-State Drive units for speed. Two RAID Controller canisters run the array in active-active redundancy, exposing storage through Host Port connections and chaining extra shelves through Expansion Port links. Dual Power Supply modules, hot-swap Blower Motor fans, and a LCD Status Panel round it out so nothing about the array is a single point of failure.

How it works

Each drive plugs into the midplane, which carries two SAS expanders so both controllers can reach every disk. A controller's RAID-on-chip processor turns each incoming write into a stripe across several drives plus parity, so the data can be rebuilt if a drive dies; the spare then backfills automatically. Recent writes are held in Cache DRAM and acknowledged immediately for speed, while a Cache Backup Unit unit guarantees those writes survive: on power loss its battery flushes the cache to flash before the lights go out.

Because the two RAID Controller canisters mirror each other's state, a host keeps its connection through the survivor if one controller fails or is pulled for service. The LCD Status Panel surfaces capacity, rebuild progress, and faults at the rack, while the redundant fans and supplies make routine replacement a hot-swap rather than a shutdown.

Build & assembly graph

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Bill of materials

11 top-level lines · 58 rows shown · 2,181 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Chassis & Rails 5 parts raid-array-chassis 1 100 assembly
1.1 Sheet Metal Panel sheet-panel 1 part
1.2 Hot-Swap Bay raid-array-drive-bay 24× 24 part
1.3 Drive Carrier 3 parts raid-array-drive-carrier 24× 24 3 assembly
1.3.1 Sheet Metal Panel sheet-panel 24 part
1.3.2 Carrier Latch raid-array-carrier-latch 24 part
1.3.3 Fastener Set fastener-set 24 part
1.4 Slide Rail raid-array-slide-rail 2 part
1.5 Fastener Set fastener-set 1 part
2 SAS/SATA Backplane 5 parts raid-array-backplane 1 155 assembly
2.1 Bare PCB pcb-bare 1 part
2.2 SAS Expander IC raid-array-sas-expander 2 part
2.3 Backplane Drive Connector raid-array-backplane-connector 24× 24 part
2.4 Connector connector 8 part
2.5 SMD Passive (R/C/L) smd-passives 120× 120 part
3 Hard Disk Drive 6 parts raid-array-hdd 16× 16 67 assembly
3.1 Disk Platter raid-array-hdd-platter 64 part
3.2 Spindle Motor raid-array-hdd-spindle 16 part
3.3 Voice-Coil Actuator raid-array-hdd-actuator 16 part
3.4 Read/Write Head raid-array-hdd-head 128 part
3.5 HDD Controller PCB 3 parts raid-array-hdd-pcb 16 52 assembly
3.5.1 Bare PCB pcb-bare 16 part
3.5.2 Microcontroller mcu 16 part
3.5.3 SMD Passive (R/C/L) smd-passives 50× 800 part
3.6 HDA Casting & Cover raid-array-hdd-casting 16 part
4 Solid-State Drive 4 parts raid-array-ssd 8 40 assembly
4.1 Bare PCB pcb-bare 8 part
4.2 NAND Flash Package raid-array-nand 64 part
4.3 SSD Controller IC raid-array-ssd-controller 8 part
4.4 SMD Passive (R/C/L) smd-passives 30× 240 part
5 RAID Controller 7 parts raid-array-controller 2 234 assembly
5.1 Bare PCB pcb-bare 2 part
5.2 RAID-on-Chip raid-array-roc 2 part
5.3 Compute SoC Module soc-module 2 part
5.4 Cache DRAM raid-array-cache-dram 2 part
5.5 Cache Backup Unit 2 parts raid-array-cache-backup 2 2 assembly
5.5.1 Backup Battery / Supercap raid-array-backup-battery 2 part
5.5.2 Backup Flash raid-array-backup-flash 2 part
5.6 Connector connector 16 part
5.7 SMD Passive (R/C/L) smd-passives 220× 440 part
6 Host Port 2 parts raid-array-host-port 4 2 assembly
6.1 Connector connector 4 part
6.2 Port Transceiver/PHY raid-array-port-phy 4 part
7 Expansion Port 2 parts raid-array-expansion-port 2 2 assembly
7.1 Connector connector 2 part
7.2 Port Transceiver/PHY raid-array-port-phy 2 part
8 Power Supply power-supply 2 part
9 Blower Motor blower-motor 4 part
10 LCD Status Panel 3 parts raid-array-lcd-panel 1 37 assembly
10.1 LCD Panel lcd-panel 1 part
10.2 Panel Board 3 parts raid-array-panel-board 1 32 assembly
10.2.1 Bare PCB pcb-bare 1 part
10.2.2 Microcontroller mcu 1 part
10.2.3 SMD Passive (R/C/L) smd-passives 30× 30 part
10.3 Panel Button raid-array-panel-button 4 part
11 Internal Cable Kit 2 parts raid-array-cable-kit 1 11 assembly
11.1 Wire Bundle wire-bundle 1 part
11.2 Connector connector 10× 10 part

Sourcing — likely vendors

Companies that make this · indicative price $20–$3k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
dell.com ↗ Round Rock, US Computers & infrastructure 1,000 units 8–14 wks
🇺🇸HP
hp.com ↗
Palo Alto, US Computers & printers 1,000 units 8–14 wks
🇨🇳Lenovo
lenovo.com ↗
Beijing, CN Computers 1,000 units 8–14 wks
🇹🇼ASUS
asus.com ↗
Taipei, TW Computers & components 1,000 units 8–14 wks
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks

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