BOMwiki the bill-of-materials encyclopedia

Surgical Light Product

Overview

A surgical light floods the operative field with bright, shadow-free, color-accurate illumination so the surgical team can distinguish tissue, blood, and instruments without eye strain over long cases. It hangs from the ceiling on a balanced arm that lets one gloved hand reposition the head and have it stay put, and it runs cool enough not to dry exposed tissue or overheat the staff working beneath it.

The luminaire bolts to the slab through the Ceiling Suspension, which carries an extension arm and rotation bearings out over the table. From there the Spring-Balanced Yoke supports the LED Light Head and holds it at any angle. Inside the head, an LED array and reflectors produce the beam, while the Control Board sets intensity and color temperature and a medical Power Supply feeds the low-voltage head. A sterilizable Sterilizable Handle in the center lets the surgeon aim the field, and the Internal Wiring runs power up through the arm.

How it works

Shadow suppression is the defining trick. A single bright source casts hard shadows from the surgeon's head and hands, so the LED Light Head instead uses many small emitters aimed at a common point. The LED Emitter Array carries dozens of warm- and cool-white LEDs on a metal-core board, and each LED sits in its own Reflector Cup cup that projects an overlapping patch onto the field. When one beam is blocked, the others fill the gap, so the field stays lit even with instruments in the way. Mixing the two LED color temperatures lets the LED Driver Board tune from a warm 3,500 K to a crisp 5,000 K while holding a high color-rendering index, which keeps tissue looking natural rather than washed out.

Positioning is handled mechanically. The Spring-Balanced Yoke is a parallelogram linkage with counterbalance Coil Springs sized so the head's weight is cancelled at every angle; the surgeon moves it with a fingertip and a friction brake sets how firmly it holds. The whole assembly rotates continuously on the suspension because a slip ring carries power across the joint without twisting cables. Heat is the other constraint: LEDs are efficient but their light must not warm the wound, so the array dumps its heat backward into a finned sink rather than radiating it down onto tissue. The Control Board reads the operator's intensity and color presets and commands the constant-current driver, which dims the LEDs smoothly without flicker that would blur fast-moving instruments.

Build & assembly graph

expand / collapse · shared sub-assemblies converge · links to related products · est. labour
product / assembly shared across products atomic part related product

Tap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.

Bill of materials

7 top-level lines · 36 rows shown · 278 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Ceiling Suspension 5 parts surgical-light-suspension 1 7 assembly
1.1 Ceiling Mount Tube surgical-light-ceiling-tube 1 part
1.2 Extension Arm surgical-light-extension-arm 1 part
1.3 Ball Bearing ball-bearing 3 part
1.4 Slip Ring surgical-light-slip-ring 1 part
1.5 Fastener Set fastener-set 1 part
2 Spring-Balanced Yoke 5 parts surgical-light-spring-yoke 1 9 assembly
2.1 Spring Arm Linkage surgical-light-spring-arm 1 part
2.2 Coil Spring coil-spring 2 part
2.3 Friction Brake surgical-light-friction-brake 1 part
2.4 Ball Bearing ball-bearing 4 part
2.5 Yoke Fork surgical-light-yoke-fork 1 part
3 LED Light Head 5 parts surgical-light-head 1 172 assembly
3.1 LED Emitter Array 3 parts surgical-light-led-array 1 50 assembly
3.1.1 White LED Emitter surgical-light-led-emitter 48× 48 part
3.1.2 Metal-Core PCB surgical-light-mcpcb 1 part
3.1.3 Heat Sink surgical-light-heat-sink 1 part
3.2 Reflector Cup surgical-light-reflector 24× 24 part
3.3 LED Driver Board 4 parts surgical-light-driver-board 1 96 assembly
3.3.1 Bare PCB pcb-bare 1 part
3.3.2 Microcontroller mcu 1 part
3.3.3 SMD Passive (R/C/L) smd-passives 90× 90 part
3.3.4 Connector connector 4 part
3.4 Sterile Cover Glass surgical-light-cover-glass 1 part
3.5 Head Shell surgical-light-head-shell 1 part
4 Sterilizable Handle surgical-light-handle 1 part
5 Control Board 5 parts surgical-light-control-board 1 79 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Microcontroller mcu 1 part
5.3 Membrane Control Panel surgical-light-touch-panel 1 part
5.4 SMD Passive (R/C/L) smd-passives 70× 70 part
5.5 Connector connector 6 part
6 Power Supply power-supply 1 part
7 Internal Wiring 2 parts surgical-light-wiring 1 9 assembly
7.1 Wire Bundle wire-bundle 1 part
7.2 Connector connector 8 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

436-word article