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Tidal Stream Turbine Product

Overview

Tidal currents are slow but utterly predictable — the tides run to a timetable set by the moon, decades in advance — and seawater is about 800 times denser than air, so a modest current carries a lot of energy. A tidal stream turbine harvests that energy the way a wind turbine harvests wind, but underwater: a bladed rotor turns in the flowing tide, a drivetrain spins a generator, and a power-electronic converter conditions the output for the grid. Because the machine sits on the seabed in moving saltwater, the hard problems are sealing, corrosion, and surviving the loads when a spring tide runs at full strength.

How it works

Flow turns the Rotor Assembly, whose three blades are carried on a hub fitted with a Blade Pitch Mechanism. Each blade rotates in its own root bearing so the controller can set the angle of attack — trimming power in strong currents and feathering the blades edge-on to ride out storms. The rotor drives a main shaft inside the Nacelle, a pressure housing that runs the shaft on bearings behind oil seals to keep seawater out of the dry machinery space.

A slow rotor makes poor use of a compact generator, so the shaft first passes through the Speed-Increasing Gearbox, which steps the speed up before driving the Permanent-Magnet Generator, a permanent-magnet machine that produces variable-frequency AC as the rotor speed changes with the tide. That raw output is fixed by the Power Converter: a back-to-back IGBT stage that rectifies the generator current and re-inverts it to clean grid-frequency power, all sealed inside its own pressure vessel and cooled by the surrounding sea.

The whole machine is anchored by the Foundation & Yaw Mount, a ballasted gravity base with a yaw bearing that lets the nacelle face the dominant flow. Power leaves through the Subsea Export Cable, an armoured subsea cable that also carries telemetry fibres back to the Turbine Controller supervisor onshore.

Build & assembly graph

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Bill of materials

8 top-level lines · 60 rows shown · 348 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Rotor Assembly 5 parts tidal-turbine-rotor 1 35 assembly
1.1 Tidal Rotor Blade tidal-turbine-blade 3 part
1.2 Rotor Hub tidal-turbine-hub 1 part
1.3 Blade Pitch Mechanism 5 parts tidal-turbine-pitch-mechanism 1 29 assembly
1.3.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
1.3.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
1.3.3 Helical Gear Pair gear-pair 1 part
1.3.4 Blade Root Bearing tidal-turbine-blade-bearing 3 part
1.3.5 Oil Seal oil-seal 3 part
1.4 Nose Cone tidal-turbine-nose-cone 1 part
1.5 Fastener Set fastener-set 1 part
2 Nacelle 6 parts tidal-turbine-nacelle 1 8 assembly
2.1 Main Shaft tidal-turbine-main-shaft 1 part
2.2 Ball Bearing ball-bearing 2 part
2.3 Oil Seal oil-seal 2 part
2.4 Nacelle Housing tidal-turbine-nacelle-housing 1 part
2.5 O-Ring Set oring-set 1 part
2.6 Fastener Set fastener-set 1 part
3 Speed-Increasing Gearbox 5 parts tidal-turbine-gearbox 1 10 assembly
3.1 Helical Gear Pair gear-pair 2 part
3.2 Gearbox Housing gearbox-housing 1 part
3.3 Ball Bearing ball-bearing 4 part
3.4 Oil Seal oil-seal 2 part
3.5 Lubrication Pump tidal-turbine-lube-pump 1 part
4 Permanent-Magnet Generator 6 parts tidal-turbine-generator 1 52 assembly
4.1 Stator Assembly 3 parts stator-assembly 1 3 assembly
4.1.1 Stator Core (laminations) stator-core 1 part
4.1.2 Copper Winding copper-winding 1 part
4.1.3 Slot Insulation stator-insulation 1 part
4.2 Rotor Assembly 4 parts rotor-assembly 1 19 assembly
4.2.1 Rotor Shaft rotor-shaft 1 part
4.2.2 Rotor Core rotor-core 1 part
4.2.3 Neodymium Magnet neodymium-magnet 16× 16 part
4.2.4 Ball Bearing ball-bearing 1 part
4.3 Copper Winding copper-winding 3 part
4.4 Neodymium Magnet neodymium-magnet 24× 24 part
4.5 Motor Housing motor-housing 1 part
4.6 Ball Bearing ball-bearing 2 part
5 Power Converter 6 parts tidal-turbine-converter 1 23 assembly
5.1 IGBT Power Module igbt-module 12× 12 part
5.2 Bare PCB pcb-bare 2 part
5.3 DC-Link Capacitor tidal-turbine-dc-link-cap 6 part
5.4 Converter Pressure Vessel tidal-turbine-converter-vessel 1 part
5.5 Seawater Cooling Loop tidal-turbine-cooling-loop 1 part
5.6 O-Ring Set oring-set 1 part
6 Foundation & Yaw Mount 4 parts tidal-turbine-foundation 1 7 assembly
6.1 Gravity Base tidal-turbine-gravity-base 1 part
6.2 Yaw Bearing tidal-turbine-yaw-bearing 1 part
6.3 Sheet Metal Panel sheet-panel 4 part
6.4 Fastener Set fastener-set 1 part
7 Subsea Export Cable 3 parts tidal-turbine-cable 1 5 assembly
7.1 Armoured Subsea Cable tidal-turbine-subsea-cable 1 part
7.2 Connector connector 2 part
7.3 Cable Gland tidal-turbine-cable-gland 2 part
8 Turbine Controller 5 parts tidal-turbine-control 1 208 assembly
8.1 Compute SoC Module soc-module 1 part
8.2 Microcontroller mcu 2 part
8.3 Bare PCB pcb-bare 1 part
8.4 SMD Passive (R/C/L) smd-passives 200× 200 part
8.5 Condition-Monitoring Sensor tidal-turbine-condition-sensor 4 part

Sourcing — likely vendors

Companies that make this · indicative price $5k–$50M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇺🇸GE Vernova
gevernova.com ↗
Cambridge, US Power generation made to order 20–40 wks
siemens-energy.com ↗ Munich, DE Power & grid made to order 20–40 wks
hitachienergy.com ↗ Zurich, CH Grid & transformers made to order 20–40 wks
🇨🇭ABB
abb.com ↗
Zurich, CH Electrification & automation made to order 20–40 wks
se.com ↗ Rueil-Malmaison, FR Electrical & automation made to order 20–40 wks

336-word article