DC Fast Charger Product
Sourcing — likely vendors
Real suppliers (🇮🇳 🇸🇬 🇨🇳); price, MOQ & lead time are estimates| Vendor | HQ | Specialty | Est. unit price | MOQ | Lead time |
|---|---|---|---|---|---|
| 🇨🇳Foxconn foxconn.com ↗ | Shenzhen, CN | Electronics contract mfg | $1,450 | 1,000 pcs | 6–10 wks |
| flex.com ↗ | Singapore | Electronics contract mfg | $1,450 | 1,000 pcs | 6–10 wks |
| dixoninfo.com ↗ | Noida, IN | Electronics contract mfg | $1,750 | 1,000 pcs | 6–10 wks |
| bydelectronic.com ↗ | Shenzhen, CN | Electronics contract mfg | $1,400 | 1,000 pcs | 6–10 wks |
| venture.com.sg ↗ | Singapore | Electronics contract mfg | $1,650 | 1,000 pcs | 6–10 wks |
A 150 kW CCS DC fast charger for EV public charging, with liquid-cooled power modules and a cooled charging cable. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Build & assembly graph
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Bill of materials
10 top-level lines · 82 rows shown · 1,097 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Cabinet Enclosure 5 parts | dc-fast-charger-cabinet | 1× | 1 | 18 | assembly |
| 1.1 | Sheet Metal Panel | sheet-panel | 6× | 6 | — | part |
| 1.2 | Service Door 3 parts | dc-fast-charger-door | 2× | 2 | 3 | assembly |
| 1.2.1 | Sheet Metal Panel | sheet-panel | 1× | 2 | — | part |
| 1.2.2 | Three-Point Door Lock | dc-fast-charger-door-lock | 1× | 2 | — | part |
| 1.2.3 | Door Seal Gasket | dc-fast-charger-door-seal | 1× | 2 | — | part |
| 1.3 | Door Seal Gasket | dc-fast-charger-door-seal | 4× | 4 | — | part |
| 1.4 | Mounting Frame | dc-fast-charger-mounting-frame | 1× | 1 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | AC Input Stage 5 parts | dc-fast-charger-ac-input | 1× | 1 | 5 | assembly |
| 2.1 | Main Circuit Breaker | dc-fast-charger-main-breaker | 1× | 1 | — | part |
| 2.2 | Input Contactor | dc-fast-charger-input-contactor | 1× | 1 | — | part |
| 2.3 | Surge Protective Device | dc-fast-charger-spd | 1× | 1 | — | part |
| 2.4 | EMI Line Filter | dc-fast-charger-emi-filter | 1× | 1 | — | part |
| 2.5 | Wire Bundle | wire-bundle | 1× | 1 | — | part |
| 3 | Power Module (30 kW) 6 parts | dc-fast-charger-power-module | 5× | 5 | 206 | assembly |
| 3.1 | PFC Rectifier Stage 4 parts | dc-fast-charger-pfc-stage | 1× | 5 | 9 | assembly |
| 3.1.1 | IGBT Power Module | igbt-module | 3× | 15 | — | part |
| 3.1.2 | Power Inductor | power-inductor | 3× | 15 | — | part |
| 3.1.3 | DC-Link Capacitor | dc-link-cap | 2× | 10 | — | part |
| 3.1.4 | Bare PCB | pcb-bare | 1× | 5 | — | part |
| 3.2 | DC-DC Converter Stage 5 parts | dc-fast-charger-dcdc-stage | 1× | 5 | 13 | assembly |
| 3.2.1 | Power MOSFET | mosfet | 8× | 40 | — | part |
| 3.2.2 | HF Isolation Transformer | dc-fast-charger-hf-transformer | 1× | 5 | — | part |
| 3.2.3 | Power Inductor | power-inductor | 1× | 5 | — | part |
| 3.2.4 | DC-Link Capacitor | dc-link-cap | 2× | 10 | — | part |
| 3.2.5 | Bare PCB | pcb-bare | 1× | 5 | — | part |
| 3.3 | DC-Link Capacitor | dc-link-cap | 4× | 20 | — | part |
| 3.4 | Power Inductor | power-inductor | 2× | 10 | — | part |
| 3.5 | Gate Driver Board 3 parts | gate-driver-board | 2× | 10 | 87 | assembly |
| 3.5.1 | Bare PCB | pcb-bare | 1× | 10 | — | part |
| 3.5.2 | Gate Driver IC | gate-driver-ic | 6× | 60 | — | part |
| 3.5.3 | SMD Passive (R/C/L) | smd-passives | 80× | 800 | — | part |
| 3.6 | Module Control Board 4 parts | dc-fast-charger-module-controller | 1× | 5 | 4 | assembly |
| 3.6.1 | Bare PCB | pcb-bare | 1× | 5 | — | part |
| 3.6.2 | Microcontroller | mcu | 1× | 5 | — | part |
| 3.6.3 | SMD Passive (R/C/L) | smd-passives | 1× | 5 | — | part |
| 3.6.4 | CAN Transceiver | can-transceiver | 1× | 5 | — | part |
| 4 | Liquid Cooling System 6 parts | dc-fast-charger-cooling-system | 1× | 1 | 6 | assembly |
| 4.1 | Coolant Pump | coolant-pump | 1× | 1 | — | part |
| 4.2 | Radiator | radiator | 1× | 1 | — | part |
| 4.3 | Blower Motor | blower-motor | 1× | 1 | — | part |
| 4.4 | Coolant Line Set | dc-fast-charger-coolant-line | 1× | 1 | — | part |
| 4.5 | Coolant Expansion Tank | dc-fast-charger-expansion-tank | 1× | 1 | — | part |
| 4.6 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 5 | DC Output Stage 6 parts | dc-fast-charger-dc-output | 1× | 1 | 9 | assembly |
| 5.1 | DC Output Contactor | dc-fast-charger-output-contactor | 2× | 2 | — | part |
| 5.2 | HV DC Fuse | dc-fast-charger-dc-fuse | 2× | 2 | — | part |
| 5.3 | Output Current Sensor | dc-fast-charger-current-sensor | 1× | 1 | — | part |
| 5.4 | Output Voltage Sensor | dc-fast-charger-voltage-sensor | 1× | 1 | — | part |
| 5.5 | Insulation Monitoring Device | dc-fast-charger-insulation-monitor | 1× | 1 | — | part |
| 5.6 | DC Busbar | dc-fast-charger-busbar | 2× | 2 | — | part |
| 6 | Charging Cable Assembly 3 parts | dc-fast-charger-cable-assembly | 1× | 1 | 7 | assembly |
| 6.1 | CCS2 Connector 3 parts | dc-fast-charger-ccs-connector | 1× | 1 | 5 | assembly |
| 6.1.1 | CCS Connector Housing | dc-fast-charger-ccs-housing | 1× | 1 | — | part |
| 6.1.2 | DC Power Contact | dc-fast-charger-power-contact | 2× | 2 | — | part |
| 6.1.3 | Control Pilot Board 2 parts + deeper › | dc-fast-charger-pilot-pcb | 1× | 1 | 2 | assembly |
| 6.2 | Liquid-Cooled Cable | dc-fast-charger-cooled-cable | 1× | 1 | — | part |
| 6.3 | Connector | connector | 1× | 1 | — | part |
| 7 | HMI / User Interface 5 parts | dc-fast-charger-hmi | 1× | 1 | 7 | assembly |
| 7.1 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 7.2 | Touch Digitizer | touch-digitizer | 1× | 1 | — | part |
| 7.3 | Payment Terminal | dc-fast-charger-payment-terminal | 1× | 1 | — | part |
| 7.4 | RFID Reader | dc-fast-charger-rfid-reader | 1× | 1 | — | part |
| 7.5 | HMI Controller Board 3 parts | dc-fast-charger-hmi-board | 1× | 1 | 3 | assembly |
| 7.5.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 7.5.2 | Compute SoC Module | soc-module | 1× | 1 | — | part |
| 7.5.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | — | part |
| 8 | Main Controller 4 parts | dc-fast-charger-main-controller | 1× | 1 | 13 | assembly |
| 8.1 | Supervisory Control Board 4 parts | dc-fast-charger-controller-board | 1× | 1 | 4 | assembly |
| 8.1.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 8.1.2 | Compute SoC Module | soc-module | 1× | 1 | — | part |
| 8.1.3 | Microcontroller | mcu | 1× | 1 | — | part |
| 8.1.4 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | — | part |
| 8.2 | OCPP Communication Board 3 parts | dc-fast-charger-ocpp-board | 1× | 1 | 3 | assembly |
| 8.2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 8.2.2 | Cellular Modem | dc-fast-charger-cellular-modem | 1× | 1 | — | part |
| 8.2.3 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | — | part |
| 8.3 | CAN Transceiver | can-transceiver | 2× | 2 | — | part |
| 8.4 | Relay | relay | 4× | 4 | — | part |
| 9 | Emergency Stop | dc-fast-charger-estop | 1× | 1 | — | part |
| 10 | Lighting Set | dc-fast-charger-lighting | 1× | 1 | — | part |