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Ophthalmic Tonometer Product

Overview

A tonometer measures intraocular pressure (IOP), the fluid pressure inside the eye. Normal IOP runs 10–21 mmHg; sustained elevation is the principal modifiable risk factor for glaucoma, so tonometry is part of every routine eye examination. The reference method, Goldmann applanation, touches a flat prism to the anesthetized cornea. The non-contact (air-puff) tonometer described here reaches the same physical endpoint — corneal applanation — without contact: it flattens the cornea with a brief pulse of air and records the pressure required to do so. No anesthetic is needed and nothing touches the eye, which makes it the standard screening instrument in optometric practice.

The instrument combines the Air Pulse Mechanism mechanism that generates the pulse, the Applanation Detection Optics optics that sense the instant of flattening, the Alignment & Fixation Optics and Motorized Positioning Stage that put the nozzle precisely on the corneal apex, and the Chin Rest Assembly that holds the patient. Results appear on the Operator Console and print from the Thermal Result Printer.

Measurement principle

Both Goldmann and air-puff tonometry rest on the Imbert-Fick relation: for a thin spherical membrane, the force needed to flatten (applanate) a fixed area is proportional to the internal pressure. The air-puff instrument applies the force pneumatically. The Pulse Solenoid Driver pushes the Piston & Air Cylinder with a controlled current ramp, so pressure in the chamber — and in the jet leaving the Discharge Nozzle — rises smoothly over roughly 20 ms. A Pressure Sensor samples the chamber at kilohertz rates throughout the pulse.

Detection is optical. The IR Applanation Emitter shines a collimated infrared beam obliquely onto the cornea through a Collimating Lens; while the cornea is curved it scatters the beam, but at the instant the central 3.6 mm flattens it acts as a plane mirror and reflects the full beam through the Detection Aperture Stop onto the Applanation Photodetector. The detector signal therefore spikes sharply at applanation. The Microcontroller timestamps the spike against the chamber-pressure record, and the pressure at that instant maps to IOP through a factory calibration curve traceable to Goldmann readings per ISO 8612. The pulse is cut off immediately after the peak, which is why a properly working instrument delivers a much softer puff than its reputation suggests.

A second applanation event occurs as the cornea rebounds through flat on recovery; comparing the inbound and outbound pressures gives some instruments a corneal-hysteresis estimate, since a stiffer cornea dissipates more energy.

Alignment and tracking

The reading is only valid if the pulse hits the corneal apex perpendicular to the surface at the calibrated 11 mm working distance. The Alignment & Fixation Optics view the eye coaxially through the nozzle: an CMOS Image Sensor behind a Lens Assembly watches the corneal reflections of the Alignment Mire LED mires, with the Dichroic Beamsplitter separating the IR sensing paths from the patient's visible view of the Internal Fixation Target. From the mire positions the controller computes X/Y offset and Z distance, drives the three Servo Motor axes of the Motorized Positioning Stage through their Ball Screw leadscrews, and fires automatically once the apex sits within tolerance — typically under ±0.1 mm. The operator can override with the Alignment Joystick for poorly fixating patients.

Patient positioning comes first: the Chin Rest Leadscrew raises the Chin Cup until the outer canthus lines up with the Canthus Height Marker, and the Forehead Rest Band fixes axial distance. Paper pads on the chin cup are replaced between patients.

Electronics and readout

The Control Electronics split duties between a Compute SoC Module handling image processing, tracking and the touchscreen UI, and a real-time Microcontroller sequencing the solenoid through a Power MOSFET H-bridge and capturing the pressure/photodetector pair at full rate. Three valid readings per eye are taken and averaged, since IOP varies a few mmHg with the ocular pulse; the Operator Console flags outliers and displays per-eye means on the LCD Panel.

Accuracy and limitations

Air-puff readings agree with Goldmann within about ±2 mmHg across the normal range, but both methods share a systematic weakness: corneal biomechanics. A thick or stiff cornea resists flattening and reads high; a thin or post-LASIK cornea reads low. Clinics therefore pair tonometry with pachymetry (corneal thickness measurement) and confirm elevated screening readings by Goldmann applanation. The instrument self-checks daily by firing into a calibration test chamber, and the O-Ring Set seals in the pulse mechanism are the usual service item when readings drift.

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Bill of materials

8 top-level lines · 60 rows shown · 505 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Air Pulse Mechanism 5 parts tonometer-air-pulse 1 5 assembly
1.1 Pulse Solenoid Driver tonometer-solenoid-driver 1 part
1.2 Piston & Air Cylinder tonometer-piston-cylinder 1 part
1.3 Discharge Nozzle tonometer-discharge-nozzle 1 part
1.4 Pressure Sensor pressure-sensor 1 part
1.5 O-Ring Set oring-set 1 part
2 Applanation Detection Optics 6 parts tonometer-applanation-detect 1 46 assembly
2.1 IR Applanation Emitter tonometer-ir-emitter 1 part
2.2 Applanation Photodetector tonometer-photodetector 1 part
2.3 Collimating Lens tonometer-collimating-lens 2 part
2.4 Detection Aperture Stop tonometer-detect-aperture 1 part
2.5 Bare PCB pcb-bare 1 part
2.6 SMD Passive (R/C/L) smd-passives 40× 40 part
3 Alignment & Fixation Optics 5 parts tonometer-alignment-optics 1 6 assembly
3.1 CMOS Image Sensor image-sensor 1 part
3.2 Lens Assembly camera-lens 1 part
3.3 Internal Fixation Target tonometer-fixation-target 1 part
3.4 Alignment Mire LED tonometer-alignment-led 2 part
3.5 Dichroic Beamsplitter tonometer-dichroic-mirror 1 part
4 Motorized Positioning Stage 6 parts tonometer-positioning-stage 1 86 assembly
4.1 Servo Motor 4 parts servo-motor 3 24 assembly
4.1.1 Stator Assembly 3 parts + deeper › stator-assembly 3 3 assembly
4.1.2 Rotor Assembly 4 parts + deeper › rotor-assembly 3 19 assembly
4.1.3 Encoder encoder 3 part
4.1.4 Motor Housing motor-housing 3 part
4.2 Ball Screw ball-screw 3 part
4.3 Hall Sensor hall-sensor 3 part
4.4 Measuring Head Carriage tonometer-stage-carriage 1 part
4.5 Alignment Joystick tonometer-joystick 1 part
4.6 Ball Bearing ball-bearing 6 part
5 Chin Rest Assembly 5 parts tonometer-chin-rest 1 28 assembly
5.1 Chin Cup tonometer-chin-cup 1 part
5.2 Forehead Rest Band tonometer-forehead-band 1 part
5.3 Chin Rest Leadscrew tonometer-chinrest-leadscrew 1 part
5.4 Servo Motor 4 parts servo-motor 1 24 assembly
5.4.1 Stator Assembly 3 parts + deeper › stator-assembly 1 3 assembly
5.4.2 Rotor Assembly 4 parts + deeper › rotor-assembly 1 19 assembly
5.4.3 Encoder encoder 1 part
5.4.4 Motor Housing motor-housing 1 part
5.5 Canthus Height Marker tonometer-canthus-marker 1 part
6 Operator Console 5 parts tonometer-console 1 54 assembly
6.1 LCD Panel lcd-panel 1 part
6.2 Touch Digitizer touch-digitizer 1 part
6.3 Thermal Result Printer tonometer-thermal-printer 1 part
6.4 Bare PCB pcb-bare 1 part
6.5 SMD Passive (R/C/L) smd-passives 50× 50 part
7 Control Electronics 8 parts tonometer-electronics 1 271 assembly
7.1 Bare PCB pcb-bare 1 part
7.2 Compute SoC Module soc-module 1 part
7.3 Microcontroller mcu 1 part
7.4 Power MOSFET mosfet 4 part
7.5 Power Supply power-supply 1 part
7.6 Connector connector 12× 12 part
7.7 SMD Passive (R/C/L) smd-passives 250× 250 part
7.8 Wire Bundle wire-bundle 1 part
8 Base & Housing 4 parts tonometer-base-housing 1 9 assembly
8.1 Base Casting tonometer-base-casting 1 part
8.2 Sheet Metal Panel sheet-panel 4 part
8.3 Table Glide Pad tonometer-glide-pad 3 part
8.4 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $500–$3M · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
gehealthcare.com ↗ Chicago, US Medical imaging & devices 100 units 12–20 wks
siemens-healthineers.com ↗ Erlangen, DE Medical systems 100 units 12–20 wks
🇳🇱Philips
philips.com ↗
Amsterdam, NL Health technology 100 units 12–20 wks
🇺🇸Medtronic
medtronic.com ↗
Minneapolis, US Medical devices 100 units 12–20 wks
🇨🇳Mindray
mindray.com ↗
Shenzhen, CN Medical devices 100 units 12–20 wks

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