Broadcast Video Router Product
Overview
A broadcast video router is the traffic cop of a television station. In a facility with multiple cameras, graphics engines, satellite feeds, and replay servers, the router decides which video source goes to which destination—the transmission line, a monitor wall, a tape recorder, or a secondary path. Hundreds or thousands of connections might exist, but only a fraction are active at any moment. A [[video-router-mainframe|modular rackmount system]] with a [[video-router-control-processor|smart processor]] and a [[video-router-crosspoint-card|crosspoint switch matrix]] lets operators instantly reconfigure the video flow without manual patching or cable changes.
Crosspoint switching
At the heart is the [[video-router-crosspoint-card|crosspoint switch]]—an integrated circuit (or set of ICs) that acts like a telephone switchboard for video. Imagine a grid: rows are inputs (camera 1, camera 2, graphics, replay, etc.), columns are outputs (transmission, monitor wall, archive tape, etc.). Each intersection is a switch that can be turned on or off. When you close the switch at row 3, column 1, video from input 3 is routed to output 1.
The [[video-router-control-processor|main processor]] manages this grid. An operator presses buttons on the [[video-router-control-panel|operator panel]] or sends a command via Ethernet, saying "put input 5 on output 2." The processor updates the [[video-router-crosspoint-card|crosspoint matrix]], closing the appropriate switches and opening others, all within a single frame time (16.7 ms at 60 Hz). To the viewer watching the transmission output, the switch is seamless—no flash, no glitch, just a cut from one camera to another.
Modular IO
Most large routers use [[video-router-input-module|plug-in input cards]] and [[video-router-output-module|output cards]] rather than fixed rear panels. This modular approach allows customization: install SDI cards for cameras, component cards for graphics, fiber cards for long-distance feeds. If a facility needs to add more cameras next year, just slide in a new input card. The [[video-router-backplane|backplane]] provides power and high-speed interconnect; all audio/video signals route through the [[video-router-crosspoint-card|crosspoint switch]].
Synchronization
All video in the facility must sync to a master clock—typically a [[broadcast-tripod-pedestal-timing-sync|blackburst reference]] from the master control. The [[video-router-control-processor|processor]] locks its frame timing to this reference, and the [[video-router-crosspoint-card|crosspoint switch]] changes state only during vertical blanking (the brief gap between frames). This ensures zero glitches when switching—the operator can cut between cameras on air without artifact.
Redundancy
Broadcast routers are mission-critical. A facility that loses video routing loses all on-air transmission. So modern systems are designed for fault tolerance:
- Dual [[video-router-redundant-power-supply|power supplies]] with automatic failover
- Modular [[video-router-input-module|input/output cards]] so a single card failure doesn't take down the entire system
- Optional dual [[video-router-control-processor|processors]] for hot-standby failover
- Watchdog timers that detect a processor hang and automatically switch to the backup
Some installations use dual routers in parallel, each capable of handling the full video load independently.
Control options
The [[video-router-control-panel|button matrix]] on the front allows intuitive operation: press input 5, then press output 2, and the switch is made. Most routers also store preset configurations—e.g., "show opening," "show A," "show B"—that instantly recall complex routing patterns with one button. Remote control via Ethernet and SNMP allows a master control room or even a remote facility to manage the router over the network.
Performance metrics
Video routing latency is critical for live production. The [[video-router-crosspoint-card|crosspoint switch]] introduces <1 frame of delay (typically 8–16 ms), which is imperceptible to viewers but noticeable to engineers watching multiple monitors. The [[video-router-input-module|input cards]] include optional [[video-router-equalizer-ic|cable equalizers]] to compensate for signal loss over long runs, and [[video-router-output-driver|output drivers]] buffer the signal for distribution to multiple destination devices.
Optional features
High-end routers offer optional [[video-router-optical-bus|fiber optic backplanes]] for maximum EMI immunity and remote IO placement, downstream [[video-router-output-module|keyers]] for real-time graphics overlay, and integrated audio routing (synchronized with video so a lip-sync tie-up to a camera also brings its associated audio).
In small facilities, a single [[video-router-input-module|input card]] with a few cameras might suffice. Large broadcast centers run routers with 64+ input and 64+ output cards, switching terabytes of video daily.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
11 top-level lines · 59 rows shown · 164 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Mainframe 5 parts | video-router-mainframe | 1× | 1 | 6 | assembly |
| 1.1 | Frame Extrusion | video-router-frame-extrusion | 1× | 1 | — | part |
| 1.2 | Front Panel | video-router-front-panel | 1× | 1 | — | part |
| 1.3 | Rear Panel | video-router-rear-panel | 1× | 1 | — | part |
| 1.4 | Side Panels | video-router-side-panels | 2× | 2 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Control Processor 6 parts | video-router-control-processor | 1× | 1 | 56 | assembly |
| 2.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 2.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 2.3 | System RAM | video-router-system-ram | 1× | 1 | — | part |
| 2.4 | Flash Storage | video-router-flash-storage | 1× | 1 | — | part |
| 2.5 | Connector | connector | 2× | 2 | — | part |
| 2.6 | SMD Passive (R/C/L) | smd-passives | 50× | 50 | — | part |
| 3 | Crosspoint Card 6 parts | video-router-crosspoint-card | 1× | 1 | 45 | assembly |
| 3.1 | Crosspoint Switch IC | video-router-crosspoint-switch-ic | 1× | 1 | — | part |
| 3.2 | Video DAC | video-router-video-dac | 1× | 1 | — | part |
| 3.3 | Buffer Amplifier | video-router-buffer-amp | 1× | 1 | — | part |
| 3.4 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 3.5 | SMD Passive (R/C/L) | smd-passives | 40× | 40 | — | part |
| 3.6 | Connector | connector | 1× | 1 | — | part |
| 4 | Input Module 5 parts | video-router-input-module | 1× | 1 | 14 | assembly |
| 4.1 | Input Connector | video-router-input-connector | 4× | 4 | — | part |
| 4.2 | Cable Equalizer | video-router-equalizer-ic | 4× | 4 | — | part |
| 4.3 | ADC IC | video-router-adc-ic | 4× | 4 | — | part |
| 4.4 | Input PCB | video-router-input-pcb | 1× | 1 | — | part |
| 4.5 | Connector | connector | 1× | 1 | — | part |
| 5 | Output Module 4 parts | video-router-output-module | 1× | 1 | 10 | assembly |
| 5.1 | Output Driver | video-router-output-driver | 4× | 4 | — | part |
| 5.2 | Output Connector | video-router-output-connector | 4× | 4 | — | part |
| 5.3 | Output PCB | video-router-output-pcb | 1× | 1 | — | part |
| 5.4 | Connector | connector | 1× | 1 | — | part |
| 6 | Backplane 4 parts | video-router-backplane | 1× | 1 | 6 | assembly |
| 6.1 | Backplane PCB | video-router-backplane-pcb | 1× | 1 | — | part |
| 6.2 | Connector Frame | video-router-connector-frame | 1× | 1 | — | part |
| 6.3 | Ribbon Cable | video-router-ribbon-cable | 3× | 3 | — | part |
| 6.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 7 | Control Panel 5 parts | video-router-control-panel | 1× | 1 | 5 | assembly |
| 7.1 | Button Matrix | video-router-button-matrix | 1× | 1 | — | part |
| 7.2 | Panel LCD | video-router-panel-lcd | 1× | 1 | — | part |
| 7.3 | Panel PCB | video-router-panel-pcb | 1× | 1 | — | part |
| 7.4 | Serial Port | video-router-serial-connector | 1× | 1 | — | part |
| 7.5 | Connector | connector | 1× | 1 | — | part |
| 8 | Power Module 5 parts | video-router-redundant-power-supply | 2× | 2 | 5 | assembly |
| 8.1 | PFC Stage | video-router-pfc-stage | 1× | 2 | — | part |
| 8.2 | Main Converter | video-router-main-converter | 1× | 2 | — | part |
| 8.3 | Transformer | video-router-isolation-transformer | 1× | 2 | — | part |
| 8.4 | Output Filter | video-router-output-filter | 1× | 2 | — | part |
| 8.5 | Connector | connector | 1× | 2 | — | part |
| 9 | Cooling Module 5 parts | video-router-cooling-module | 1× | 1 | 5 | assembly |
| 9.1 | Blower Motor | blower-motor | 1× | 1 | — | part |
| 9.2 | Thermal Sensor | video-router-thermal-sensor | 1× | 1 | — | part |
| 9.3 | Fan Controller | video-router-fan-controller | 1× | 1 | — | part |
| 9.4 | Air Filter | video-router-air-filter | 1× | 1 | — | part |
| 9.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 10 | Optical Backplane 3 parts | video-router-optical-bus | 1× | 1 | 5 | assembly |
| 10.1 | Optical Transceiver | video-router-optical-transceiver | 2× | 2 | — | part |
| 10.2 | Optical Coupler | video-router-optical-coupler | 1× | 1 | — | part |
| 10.3 | Fiber Connector | video-router-fiber-connector | 2× | 2 | — | part |
| 11 | Fastener Set | fastener-set | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $50–$3k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇯🇵Sony sony.com ↗ | Tokyo, JP | Consumer electronics | 1,000 units | 8–12 wks |
| samsung.com ↗ | Suwon, KR | Electronics & displays | 1,000 units | 8–12 wks |
| 🇺🇸Harman harman.com ↗ | Stamford, US | Audio (JBL, AKG) | 1,000 units | 8–12 wks |
| 🇺🇸Bose bose.com ↗ | Framingham, US | Audio | 1,000 units | 8–12 wks |
| yamaha.com ↗ | Hamamatsu, JP | Audio & instruments | 1,000 units | 8–12 wks |
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