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Wireless Charger

Product

Overview

A wireless charger delivers power to a phone with no exposed contacts: it couples energy across a small air gap using a magnetic field. The pad takes USB-C power in, drives a flat coil under its surface, and the matching coil inside the phone picks the field back up and rectifies it to charge the battery. A ring of magnets snaps the phone into the one position where the two coils sit concentric, which is what makes the MagSafe-style profile reliable instead of fiddly.

The Housing Assembly sets the whole experience, a slim Top Pad keeps the coil close to the phone, and a Silicone Surface grips it so it does not slide off. Inside, the Main Board runs the Qi protocol, the TX Coil Assembly does the coupling, and a Cooling Fan carries away the heat that inductive transfer always wastes. Power arrives through the USB-C Input from the supplied USB-C Cable.

How it works

Wireless charging is a loosely coupled transformer split in half. The Qi Transmitter IC on the main board switches a Power MOSFET half-bridge to drive an alternating current through the transmitter coil, really the Copper Winding in the TX Coil Assembly, at a frequency between 110 and 205 kHz. That current creates an oscillating magnetic field. A Ferrite Shield sits behind the coil and steers that flux upward toward the phone instead of letting it leak into the electronics below.

When the phone's own coil enters the field, the changing flux induces a voltage in it, which the phone rectifies into DC to charge its battery. Alignment is everything: even a few millimeters of offset drops efficiency sharply, so the Alignment Magnet Ring uses a Neodymium Magnet array to pull the phone into concentric registration over the coil.

The two sides talk while they charge. The phone load-modulates its coil to send packets back to the Qi Transmitter IC, which uses them to ramp power up to 15 W, hold the target, and stop when the battery is full. The board's Microcontroller oversees this loop and watches the FOD Sensor: if power is disappearing into a coin or key rather than a phone, foreign-object detection trips and shuts the coil down before anything heats up. The Status LED reports power, active charging, and fault states throughout.

Wireless Charger parts and their functions

10 top-level parts · 130 parts in total · full bill of materials below
Wireless Charger parts diagram: 1 housing assembly, 2 TX coil assembly, 3 alignment magnet ring, 4 main board, 5 USB-C input, 6 cooling fan, 7 status LED, 8 USB-C cable, 9 wire bundle, 10 fastener set. 130 parts in 10 top-level items.
Wireless Charger parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Housing Assembly 3 parts 1× Top pad, base, and silicone surface
2 TX Coil Assembly 2 parts 1× Litz transmitter coil + ferrite shield
3 Alignment Magnet Ring 2 parts 1× MagSafe alignment magnet ring
4 Main Board 7 parts 1× Qi transmitter control board
5 USB-C Input 2 parts 1× USB-C input port assembly
6 Cooling Fan 1× Cooling fan
7 Status LED 1× Status LED indicator
8 USB-C Cable 1× USB-C charging cable
9 Wire Bundle 1× Internal wiring (reuse)
10 Fastener Set 1× Enclosure fasteners (reuse)

3D model

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Build & assembly graph

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Bill of materials for Wireless Charger

10 top-level lines · 26 rows shown · 130 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 3 parts wireless-charger-housing 1× 1 3 assembly
1.1 Top Pad wireless-charger-top-pad 1× 1 · part
1.2 Base Plate wireless-charger-base 1× 1 · part
1.3 Silicone Surface wireless-charger-silicone-surface 1× 1 · part
2 TX Coil Assembly 2 parts wireless-charger-tx-coil 1× 1 2 assembly
2.1 Copper Winding copper-winding 1× 1 · part
2.2 Ferrite Shield wireless-charger-ferrite-shield 1× 1 · part
3 Alignment Magnet Ring 2 parts wireless-charger-magnet-ring 1× 1 19 assembly
3.1 Neodymium Magnet neodymium-magnet 18× 18 · part
3.2 Magnet Holder wireless-charger-magnet-holder 1× 1 · part
4 Main Board 7 parts wireless-charger-mainboard 1× 1 99 assembly
4.1 Bare PCB pcb-bare 1× 1 · part
4.2 Qi Transmitter IC wireless-charger-tx-ic 1× 1 · part
4.3 Microcontroller mcu 1× 1 · part
4.4 Power MOSFET mosfet 2× 2 · part
4.5 FOD Sensor wireless-charger-fod-sensor 1× 1 · part
4.6 SMD Passive (R/C/L) smd-passives 90× 90 · part
4.7 Connector connector 3× 3 · part
5 USB-C Input 2 parts wireless-charger-input 1× 1 2 assembly
5.1 USB-C Port wireless-charger-usbc-port 1× 1 · part
5.2 Connector connector 1× 1 · part
6 Cooling Fan wireless-charger-fan 1× 1 · part
7 Status LED wireless-charger-led 1× 1 · part
8 USB-C Cable wireless-charger-cable 1× 1 · part
9 Wire Bundle wire-bundle 1× 1 · part
10 Fastener Set fastener-set 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $50–$2k. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

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