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Bluetooth Tracker Tag Product

Overview

A Bluetooth tracker tag is a slim locator device pocketed on keys, attached to a child's backpack, or clipped to luggage. When separated from the owner, it broadcasts a Bluetooth signal; the owner's phone app logs nearby reception strength to estimate distance and direction. The tag also includes an acoustic homing feature—pressing the button or triggering a remote command causes the [[bluetooth-tracker-tag-speaker|piezo speaker]] to beep, helping the user locate the tag by sound.

The entire device fits in a coin-cell-sized [[bluetooth-tracker-tag-housing|waterproof shell]]. Inside, a dual-radio [[bluetooth-tracker-tag-radio-module|SoC]] runs both BLE (for low-power continuous advertising and app connectivity) and UWB (for accurate distance and angle measurement to UWB-equipped gateways or the owner's phone). The [[bluetooth-tracker-tag-battery|CR2032 coin cell]] lasts months to years depending on advertising cadence and whether UWB ranging is active. A single [[bluetooth-tracker-tag-button|user button]] triggers find-me sounds, and an [[bluetooth-tracker-tag-led|LED]] indicates pairing and low-battery states.

How it works

The [[bluetooth-tracker-tag-radio-module|dual-radio SoC]] boots firmware from its [[bluetooth-tracker-tag-mcu-flash|embedded flash]]. At startup, the BLE modem initializes the [[bluetooth-tracker-tag-ble-antenna|2.4 GHz antenna]] and begins sending advertisement packets (typically every 100–500 ms, selectable by the app). Each packet includes a unique identifier and optional encrypted data (e.g., battery level). The SoC's low-power modes keep the radio listening to incoming commands while consuming microamps between transmissions.

When a smartphone running the companion app comes within [[bluetooth-tracker-tag-ble-antenna|BLE range]] (~100 m), it receives these advertisements and records signal strength (RSSI). The app logs data from multiple historical positions and, using trilateration or machine learning, estimates the tag's most likely location. It displays this on a map view.

If the user presses the on-tag [[bluetooth-tracker-tag-button|button]], a GPIO interrupt wakes the [[bluetooth-tracker-tag-speaker-driver|speaker driver]], which energizes the [[speaker|piezo piezo element]] for a series of pulses (e.g., 1 kHz tone, 2 seconds on/off pattern). The driver uses a simple transistor to switch current through the piezo, generating acoustic noise to draw attention.

The [[bluetooth-tracker-tag-radio-module|SoC's UWB transceiver]] can also be activated on demand (e.g., when the owner taps "find" in the app). UWB operates at 6 GHz with high bandwidth, allowing time-of-arrival (ToA) measurements between the tag and the phone or a mesh of fixed UWB gateways. Ranging accuracy is 10–30 cm, far better than BLE RSSI estimation, but UWB consumes more power, so it is typically used as a final homing step once the user is within ~20 m.

The [[bluetooth-tracker-tag-circuit-board|main circuit board]] is a minimal single-layer or double-layer PCB with the [[soc-module|SoC]] at center, battery contact pads on the bottom surface, and the [[bluetooth-tracker-tag-antenna-assembly|antenna pair]] on the top. No external RAM, no flash chip (firmware lives on-die), no power management IC—just the SoC, a [[bluetooth-tracker-tag-clock|crystal]] for timing, and bypass capacitors. This minimalism reduces cost and size.

The [[bluetooth-tracker-tag-battery|coin cell]] is held in compression between a [[bluetooth-tracker-tag-positive-contact|positive contact]] and a [[bluetooth-tracker-tag-negative-spring|spring]], allowing easy replacement. As voltage droops below ~2.7 V (roughly 10% remaining capacity), firmware flags low-battery state; the [[bluetooth-tracker-tag-led|status LED]] blinks or the app sends a notification. Users swap the cell in seconds without tools.

The [[bluetooth-tracker-tag-housing|waterproof shell]] is molded ABS or polycarbonate with a silicone [[oring-set|gasket]] that compresses between the halves. A molded [[bluetooth-tracker-tag-keyring-loop|keyring attachment point]] is integral to the design, allowing immediate deployment on keychains or bags.

Build & assembly graph

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Bill of materials

9 top-level lines · 34 rows shown · 81 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Waterproof Shell 5 parts bluetooth-tracker-tag-housing 1 5 assembly
1.1 Top Shell Half bluetooth-tracker-tag-top-half 1 part
1.2 Bottom Shell Half bluetooth-tracker-tag-bottom-half 1 part
1.3 O-Ring Set oring-set 1 part
1.4 Keyring Attachment bluetooth-tracker-tag-keyring-loop 1 part
1.5 Fastener Set fastener-set 1 part
2 Dual-Radio SoC 5 parts bluetooth-tracker-tag-radio-module 1 40 assembly
2.1 Compute SoC Module soc-module 1 part
2.2 Flash Memory bluetooth-tracker-tag-mcu-flash 1 part
2.3 Crystal Oscillator bluetooth-tracker-tag-clock 1 part
2.4 SMD Passive (R/C/L) smd-passives 35× 35 part
2.5 Connector connector 2 part
3 Coin Cell Battery 3 parts bluetooth-tracker-tag-battery 1 3 assembly
3.1 Coin Cell (CR2032) bluetooth-tracker-tag-coin-cell 1 part
3.2 Positive Contact bluetooth-tracker-tag-positive-contact 1 part
3.3 Negative Spring bluetooth-tracker-tag-negative-spring 1 part
4 Piezo Speaker 2 parts bluetooth-tracker-tag-speaker 1 2 assembly
4.1 Speaker speaker 1 part
4.2 Speaker Driver Transistor bluetooth-tracker-tag-speaker-driver 1 part
5 Tactile Button 2 parts bluetooth-tracker-tag-button 1 2 assembly
5.1 Dome Switch bluetooth-tracker-tag-button-dome 1 part
5.2 O-Ring Set oring-set 1 part
6 Status LED 2 parts bluetooth-tracker-tag-led 1 2 assembly
6.1 LED Emitter bluetooth-tracker-tag-led-element 1 part
6.2 SMD Passive (R/C/L) smd-passives 1 part
7 Antenna Array 3 parts bluetooth-tracker-tag-antenna-assembly 1 10 assembly
7.1 BLE Antenna bluetooth-tracker-tag-ble-antenna 1 part
7.2 UWB Antenna bluetooth-tracker-tag-uwb-antenna 1 part
7.3 SMD Passive (R/C/L) smd-passives 8 part
8 Main Circuit Board 3 parts bluetooth-tracker-tag-circuit-board 1 16 assembly
8.1 Bare PCB pcb-bare 1 part
8.2 SMD Passive (R/C/L) smd-passives 12× 12 part
8.3 Connector connector 3 part
9 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$2k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

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