Bluetooth Tracker Tag Product
Overview
A Bluetooth tracker tag is a slim locator device pocketed on keys, attached to a child's backpack, or clipped to luggage. When separated from the owner, it broadcasts a Bluetooth signal; the owner's phone app logs nearby reception strength to estimate distance and direction. The tag also includes an acoustic homing feature—pressing the button or triggering a remote command causes the [[bluetooth-tracker-tag-speaker|piezo speaker]] to beep, helping the user locate the tag by sound.
The entire device fits in a coin-cell-sized [[bluetooth-tracker-tag-housing|waterproof shell]]. Inside, a dual-radio [[bluetooth-tracker-tag-radio-module|SoC]] runs both BLE (for low-power continuous advertising and app connectivity) and UWB (for accurate distance and angle measurement to UWB-equipped gateways or the owner's phone). The [[bluetooth-tracker-tag-battery|CR2032 coin cell]] lasts months to years depending on advertising cadence and whether UWB ranging is active. A single [[bluetooth-tracker-tag-button|user button]] triggers find-me sounds, and an [[bluetooth-tracker-tag-led|LED]] indicates pairing and low-battery states.
How it works
The [[bluetooth-tracker-tag-radio-module|dual-radio SoC]] boots firmware from its [[bluetooth-tracker-tag-mcu-flash|embedded flash]]. At startup, the BLE modem initializes the [[bluetooth-tracker-tag-ble-antenna|2.4 GHz antenna]] and begins sending advertisement packets (typically every 100–500 ms, selectable by the app). Each packet includes a unique identifier and optional encrypted data (e.g., battery level). The SoC's low-power modes keep the radio listening to incoming commands while consuming microamps between transmissions.
When a smartphone running the companion app comes within [[bluetooth-tracker-tag-ble-antenna|BLE range]] (~100 m), it receives these advertisements and records signal strength (RSSI). The app logs data from multiple historical positions and, using trilateration or machine learning, estimates the tag's most likely location. It displays this on a map view.
If the user presses the on-tag [[bluetooth-tracker-tag-button|button]], a GPIO interrupt wakes the [[bluetooth-tracker-tag-speaker-driver|speaker driver]], which energizes the [[speaker|piezo piezo element]] for a series of pulses (e.g., 1 kHz tone, 2 seconds on/off pattern). The driver uses a simple transistor to switch current through the piezo, generating acoustic noise to draw attention.
The [[bluetooth-tracker-tag-radio-module|SoC's UWB transceiver]] can also be activated on demand (e.g., when the owner taps "find" in the app). UWB operates at 6 GHz with high bandwidth, allowing time-of-arrival (ToA) measurements between the tag and the phone or a mesh of fixed UWB gateways. Ranging accuracy is 10–30 cm, far better than BLE RSSI estimation, but UWB consumes more power, so it is typically used as a final homing step once the user is within ~20 m.
The [[bluetooth-tracker-tag-circuit-board|main circuit board]] is a minimal single-layer or double-layer PCB with the [[soc-module|SoC]] at center, battery contact pads on the bottom surface, and the [[bluetooth-tracker-tag-antenna-assembly|antenna pair]] on the top. No external RAM, no flash chip (firmware lives on-die), no power management IC—just the SoC, a [[bluetooth-tracker-tag-clock|crystal]] for timing, and bypass capacitors. This minimalism reduces cost and size.
The [[bluetooth-tracker-tag-battery|coin cell]] is held in compression between a [[bluetooth-tracker-tag-positive-contact|positive contact]] and a [[bluetooth-tracker-tag-negative-spring|spring]], allowing easy replacement. As voltage droops below ~2.7 V (roughly 10% remaining capacity), firmware flags low-battery state; the [[bluetooth-tracker-tag-led|status LED]] blinks or the app sends a notification. Users swap the cell in seconds without tools.
The [[bluetooth-tracker-tag-housing|waterproof shell]] is molded ABS or polycarbonate with a silicone [[oring-set|gasket]] that compresses between the halves. A molded [[bluetooth-tracker-tag-keyring-loop|keyring attachment point]] is integral to the design, allowing immediate deployment on keychains or bags.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
9 top-level lines · 34 rows shown · 81 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Waterproof Shell 5 parts | bluetooth-tracker-tag-housing | 1× | 1 | 5 | assembly |
| 1.1 | Top Shell Half | bluetooth-tracker-tag-top-half | 1× | 1 | — | part |
| 1.2 | Bottom Shell Half | bluetooth-tracker-tag-bottom-half | 1× | 1 | — | part |
| 1.3 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 1.4 | Keyring Attachment | bluetooth-tracker-tag-keyring-loop | 1× | 1 | — | part |
| 1.5 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | Dual-Radio SoC 5 parts | bluetooth-tracker-tag-radio-module | 1× | 1 | 40 | assembly |
| 2.1 | Compute SoC Module | soc-module | 1× | 1 | — | part |
| 2.2 | Flash Memory | bluetooth-tracker-tag-mcu-flash | 1× | 1 | — | part |
| 2.3 | Crystal Oscillator | bluetooth-tracker-tag-clock | 1× | 1 | — | part |
| 2.4 | SMD Passive (R/C/L) | smd-passives | 35× | 35 | — | part |
| 2.5 | Connector | connector | 2× | 2 | — | part |
| 3 | Coin Cell Battery 3 parts | bluetooth-tracker-tag-battery | 1× | 1 | 3 | assembly |
| 3.1 | Coin Cell (CR2032) | bluetooth-tracker-tag-coin-cell | 1× | 1 | — | part |
| 3.2 | Positive Contact | bluetooth-tracker-tag-positive-contact | 1× | 1 | — | part |
| 3.3 | Negative Spring | bluetooth-tracker-tag-negative-spring | 1× | 1 | — | part |
| 4 | Piezo Speaker 2 parts | bluetooth-tracker-tag-speaker | 1× | 1 | 2 | assembly |
| 4.1 | Speaker | speaker | 1× | 1 | — | part |
| 4.2 | Speaker Driver Transistor | bluetooth-tracker-tag-speaker-driver | 1× | 1 | — | part |
| 5 | Tactile Button 2 parts | bluetooth-tracker-tag-button | 1× | 1 | 2 | assembly |
| 5.1 | Dome Switch | bluetooth-tracker-tag-button-dome | 1× | 1 | — | part |
| 5.2 | O-Ring Set | oring-set | 1× | 1 | — | part |
| 6 | Status LED 2 parts | bluetooth-tracker-tag-led | 1× | 1 | 2 | assembly |
| 6.1 | LED Emitter | bluetooth-tracker-tag-led-element | 1× | 1 | — | part |
| 6.2 | SMD Passive (R/C/L) | smd-passives | 1× | 1 | — | part |
| 7 | Antenna Array 3 parts | bluetooth-tracker-tag-antenna-assembly | 1× | 1 | 10 | assembly |
| 7.1 | BLE Antenna | bluetooth-tracker-tag-ble-antenna | 1× | 1 | — | part |
| 7.2 | UWB Antenna | bluetooth-tracker-tag-uwb-antenna | 1× | 1 | — | part |
| 7.3 | SMD Passive (R/C/L) | smd-passives | 8× | 8 | — | part |
| 8 | Main Circuit Board 3 parts | bluetooth-tracker-tag-circuit-board | 1× | 1 | 16 | assembly |
| 8.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 8.2 | SMD Passive (R/C/L) | smd-passives | 12× | 12 | — | part |
| 8.3 | Connector | connector | 3× | 3 | — | part |
| 9 | Fastener Set | fastener-set | 1× | 1 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $50–$2k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇨🇳Foxconn foxconn.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 units | 8–14 wks |
| 🇺🇸Jabil jabil.com ↗ | St. Petersburg, US | Electronics manufacturing | 1,000 units | 8–14 wks |
| 🇺🇸Flex flex.com ↗ | Austin, US | Electronics manufacturing | 1,000 units | 8–14 wks |
| celestica.com ↗ | Toronto, CA | Electronics manufacturing | 1,000 units | 8–14 wks |
| 🇺🇸Sanmina sanmina.com ↗ | San Jose, US | Electronics manufacturing | 1,000 units | 8–14 wks |
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