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Handheld Anemometer Product

Overview

A handheld anemometer measures wind speed at a single point in space. Unlike stationary weather station anemometers (which sit on rooftops for continuous monitoring), a portable anemometer is held in the hand and points at the wind source. Environmental consultants, HVAC technicians, and meteorologists use them to assess ventilation adequacy, wind loading on structures, and local weather patterns.

The device is dominated by the Rotor Assembly: three polystyrene cups on a Rotor Axle rotating around a low-friction Ball Bearing. Wind pushes the cups, spinning the rotor at a speed proportional to wind velocity. A Neodymium Magnet attached to the rotor passes by a Reed Switch once per revolution, generating a pulse. The Main Board MCU counts these pulses per second, applies a calibration factor (e.g., 0.5 m/s per pulse), and displays the wind speed on the Display Module. A Temperature Sensor measures air temperature, allowing the MCU to compute wind chill. The Data Logger records wind speed and temperature at user-selectable intervals (1–60 seconds), storing up to 10,000 samples for later playback or download.

The entire assembly fits in an ergonomic Housing Assembly (trigger-grip style) powered by two or four AA batteries for 30–50 hours of runtime.

How it works

As wind blows against the [[handheld-anemometer-cup|cups]], each experiences a drag force. Because the cups are mounted asymmetrically (one side cups face the oncoming wind, the other side presents their concave backs), the net torque drives the Rotor Assembly clockwise or counterclockwise depending on wind direction. Cup anemometers are relatively omnidirectional: they measure wind speed regardless of the approach angle (unlike vane anemometers, which require precise alignment).

The rotor speed stabilizes quickly (within seconds of wind gust arrival) because cup drag produces viscous damping. Once steady, the rotation frequency is nearly proportional to wind speed across a wide range (0.4–30 m/s for this device).

The Neodymium Magnet embedded in the rotor hub passes by the Reed Switch (a magnetically activated electrical switch) once per revolution. Each pass closes the switch for a millisecond, generating a pulse. The Main Board MCU counts pulses in a fixed time window (e.g., 1 second), yielding revolutions per second (Hz). A calibration factor, typically provided by the manufacturer and stored in the MCU firmware, converts Hz to m/s:

wind speed (m/s) = pulses per second × calibration factor

For a typical 65 mm three-cup anemometer, the factor is ~0.4–0.5 m/s per Hz. The MCU displays the result on the Display Module in user-selectable units (m/s, km/h, mph, knots).

Simultaneously, the Thermistor Element measures the ambient air temperature via its resistance change. The MCU applies a Steinhart-Hart equation (a three-parameter fit) to convert resistance to temperature (−10 to +60 °C range, ±1 °C accuracy). Wind chill is computed from a standard formula: WC = 13.12 + 0.6215T − 11.37(V^0.16) + 0.3965T(V^0.16), where T is temperature (°C) and V is wind speed (km/h).

Every measurement cycle, the MCU updates the Display Module and records a timestamped entry to the Flash Memory IC. The memory logger stores up to 10,000 records (1 second × 10,000 = 2.8 hours at 1-second intervals, or 10,000 × 60 = 167 hours at 60-second intervals). Users can review max/min wind speed and time-stamped trends on the device itself, or download the log for analysis in a spreadsheet.

The Power System and Battery Pack are sized for 30–50 hours of continuous operation. At idle (display on, rotor still), the MCU consumes ~5 mA. During active measurement (rotor spinning, display updating, data logging), peak current rises to ~20–30 mA for brief LCD refresh bursts. This permits field use for multiple days on a fresh set of alkaline cells.

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Bill of materials

10 top-level lines · 36 rows shown · 141 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 4 parts handheld-anemometer-housing 1 4 assembly
1.1 Grip Upper handheld-anemometer-grip-upper 1 part
1.2 Grip Lower handheld-anemometer-grip-lower 1 part
1.3 Display Protector handheld-anemometer-display-cover 1 part
1.4 Fastener Set fastener-set 1 part
2 Rotor Assembly 6 parts handheld-anemometer-rotor-assembly 1 10 assembly
2.1 Cup handheld-anemometer-cup 3 part
2.2 Rotor Arm handheld-anemometer-arm 3 part
2.3 Rotor Axle handheld-anemometer-axle 1 part
2.4 Ball Bearing ball-bearing 1 part
2.5 Rotor Hub handheld-anemometer-rotor-hub 1 part
2.6 Fastener Set fastener-set 1 part
3 Sensor Head 4 parts handheld-anemometer-sensor-head 1 4 assembly
3.1 Sensor Housing handheld-anemometer-head-housing 1 part
3.2 Neodymium Magnet neodymium-magnet 1 part
3.3 Reed Switch handheld-anemometer-reed-switch 1 part
3.4 Wind Vane handheld-anemometer-wind-vane 1 part
4 Temperature Sensor 2 parts handheld-anemometer-thermistor 1 11 assembly
4.1 Thermistor Element handheld-anemometer-thermistor-element 1 part
4.2 SMD Passive (R/C/L) smd-passives 10× 10 part
5 Main Board 5 parts handheld-anemometer-main-board 1 76 assembly
5.1 Bare PCB pcb-bare 1 part
5.2 Microcontroller mcu 1 part
5.3 Counter IC handheld-anemometer-counter-ic 1 part
5.4 SMD Passive (R/C/L) smd-passives 70× 70 part
5.5 Connector connector 3 part
6 Display Module 1 parts handheld-anemometer-display 1 1 assembly
6.1 LCD Panel lcd-panel 1 part
7 Data Logger 1 parts handheld-anemometer-data-logger 1 1 assembly
7.1 Flash Memory IC handheld-anemometer-flash-ic 1 part
8 Power System 3 parts handheld-anemometer-power-system 1 32 assembly
8.1 Battery Holder handheld-anemometer-battery-holder 1 part
8.2 Power Supply power-supply 1 part
8.3 SMD Passive (R/C/L) smd-passives 30× 30 part
9 Battery Pack handheld-anemometer-battery 1 1 assembly
10 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$2k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

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