Pager Product
Overview
A pager is a one-way radio receiver designed to receive short numeric or alphanumeric messages transmitted on a dedicated frequency band. Unlike a two-way radio, the pager cannot transmit; it only listens to a broadcast channel, making it power-efficient and suited for devices carried for extended periods on a single battery charge.
The POCSAG (Post Office Code Standardisation Advisory Group) protocol is the international standard for pagers, permitting up to 4 call groups per frequency and message batches every two seconds. A pager automatically powers down its receiver when not receiving, waking periodically to check for incoming traffic to its assigned codes. When a message arrives, the device emits audio and/or vibration alerts.
Pagers remain in use in emergency services, manufacturing, hospitality, and healthcare—especially in environments where mobile networks are unreliable or where hands-free one-way notification is preferred.
How it works
The Antenna picks up radio waves on the 460–470 MHz band and feeds them into the RF Module. The POCSAG Decoder IC heterodyne mixes the incoming signal down to a fixed intermediate frequency, then the Discriminator demodulates the FM signal to recover the baseband FSK (frequency-shift keying) bit stream.
The POCSAG Decoder IC decodes the POCSAG frame format in hardware. POCSAG batches 16 addresses and four 32-bit code words per transmission. The decoder checks if any of those code words is addressed to one of the pager's preset address numbers. If a match is found, the Microcontroller is awakened and the 32-bit code word is placed in the Memory IC.
The Microcontroller extracts the message type (numeric vs. alphanumeric) and content from the code word. For numeric messages, a simple lookup table converts binary patterns to digits. For alphanumeric, the code word is interpreted as 5-bit characters. The text is stored and the Display Module is refreshed to show the incoming message.
Simultaneously, the Audio Module module's Tone Generator IC produces an alert beep and the Vibration Motor pulses on and off for 1–2 seconds. The user can acknowledge and scroll through stored messages via the Button Assembly membrane keypad.
In standby, the Microcontroller is halted and only a low-power wake circuit monitors the POCSAG Decoder IC. Every few seconds, the receiver synchronizes to the POCSAG frame boundary (using pilot tone or frame preamble) and checks for traffic before powering down again. This duty-cycle approach lets a single AAA battery cell power a pager for a month or longer.
Protocols & Standards
POCSAG is defined in ITU-T Recommendation X.25 and has been superseded for new deployments by more spectrally efficient protocols (DMR, P25, TETRA), but remains widely deployed in existing networks. Pagers are also manufactured to support legacy 1200 baud numeric-only protocols in some regions.
Frequency allocation varies: North America uses 929–930 MHz; Europe and Asia use 460–470 MHz. A pager hardware revision may be needed to operate on different bands.
Common Failure Modes
LCD contrast fades over time; weak reception occurs in buildings with poor RF penetration (especially at the band edge of allocated spectrum). Vibration motor bearings wear and may rattle or fail to spin after 5+ years of heavy use. Battery corrosion in the Battery Holder can prevent reliable contact. Antenna degradation (loosening, corrosion of threaded collar) reduces received signal strength.
Build & assembly graph
expand / collapse · shared sub-assemblies converge · links to related products · est. labourTap an assembly to expand/collapse · tap a part to open it · use “Open page” for any node · drag to pan, scroll to zoom.
Bill of materials
9 top-level lines · 45 rows shown · 120 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Pager Housing 4 parts | pager-housing | 1× | 1 | 4 | assembly |
| 1.1 | Top Cover | pager-top-cover | 1× | 1 | — | part |
| 1.2 | Bottom Cover | pager-bottom-cover | 1× | 1 | — | part |
| 1.3 | Speaker Port | pager-speaker-port | 1× | 1 | — | part |
| 1.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 2 | RF Module 5 parts | pager-rf-module | 1× | 1 | 29 | assembly |
| 2.1 | POCSAG Decoder IC | pager-rf-ic | 1× | 1 | — | part |
| 2.2 | RF Filter | pager-rf-filter | 1× | 1 | — | part |
| 2.3 | Discriminator | pager-discriminator | 1× | 1 | — | part |
| 2.4 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 2.5 | SMD Passive (R/C/L) | smd-passives | 25× | 25 | — | part |
| 3 | Display Module 3 parts | pager-display | 1× | 1 | 3 | assembly |
| 3.1 | LCD Panel | lcd-panel | 1× | 1 | — | part |
| 3.2 | LCD Backlight | pager-backlight | 1× | 1 | — | part |
| 3.3 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 4 | Audio Module 5 parts | pager-audio | 1× | 1 | 19 | assembly |
| 4.1 | Speaker | speaker | 1× | 1 | — | part |
| 4.2 | Vibration Motor | pager-vibration-motor | 1× | 1 | — | part |
| 4.3 | Tone Generator IC | pager-tone-generator | 1× | 1 | — | part |
| 4.4 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 4.5 | SMD Passive (R/C/L) | smd-passives | 15× | 15 | — | part |
| 5 | Battery Pack 3 parts | pager-battery | 1× | 1 | 3 | assembly |
| 5.1 | Battery Cell | pager-battery-cell | 1× | 1 | — | part |
| 5.2 | Battery Holder | pager-battery-holder | 1× | 1 | — | part |
| 5.3 | Battery Contacts | pager-battery-contacts | 1× | 1 | — | part |
| 6 | Antenna 3 parts | pager-antenna | 1× | 1 | 3 | assembly |
| 6.1 | Whip Element | pager-antenna-whip | 1× | 1 | — | part |
| 6.2 | Antenna Connector | pager-antenna-connector | 1× | 1 | — | part |
| 6.3 | Antenna Base | pager-antenna-base | 1× | 1 | — | part |
| 7 | Button Assembly 4 parts | pager-buttons | 1× | 1 | 5 | assembly |
| 7.1 | Power Button | pager-power-button | 1× | 1 | — | part |
| 7.2 | Menu Button | pager-menu-button | 1× | 1 | — | part |
| 7.3 | Scroll Buttons | pager-scroll-buttons | 2× | 2 | — | part |
| 7.4 | Keypad Flex PCB | pager-keypad-pcb | 1× | 1 | — | part |
| 8 | Belt Clip Assembly 4 parts | pager-clip | 1× | 1 | 4 | assembly |
| 8.1 | Clip Spring | pager-clip-spring | 1× | 1 | — | part |
| 8.2 | Clip Body | pager-clip-body | 1× | 1 | — | part |
| 8.3 | Lanyard Ring | pager-lanyard-ring | 1× | 1 | — | part |
| 8.4 | Fastener Set | fastener-set | 1× | 1 | — | part |
| 9 | Main PCB 5 parts | pager-pcb | 1× | 1 | 50 | assembly |
| 9.1 | Bare PCB | pcb-bare | 1× | 1 | — | part |
| 9.2 | Microcontroller | mcu | 1× | 1 | — | part |
| 9.3 | Memory IC | pager-memory-ic | 1× | 1 | — | part |
| 9.4 | SMD Passive (R/C/L) | smd-passives | 45× | 45 | — | part |
| 9.5 | Connector | connector | 2× | 2 | — | part |
Sourcing — likely vendors
Companies that make this · indicative price $50–$2k · MOQ & lead are typical| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| 🇨🇳Foxconn foxconn.com ↗ | Shenzhen, CN | Electronics contract mfg | 1,000 units | 8–14 wks |
| 🇺🇸Jabil jabil.com ↗ | St. Petersburg, US | Electronics manufacturing | 1,000 units | 8–14 wks |
| 🇺🇸Flex flex.com ↗ | Austin, US | Electronics manufacturing | 1,000 units | 8–14 wks |
| celestica.com ↗ | Toronto, CA | Electronics manufacturing | 1,000 units | 8–14 wks |
| 🇺🇸Sanmina sanmina.com ↗ | San Jose, US | Electronics manufacturing | 1,000 units | 8–14 wks |
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