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Sound Level Meter Product

Overview

A sound level meter is a precision instrument for measuring acoustic noise. Unlike a smartphone decibel app (which is uncalibrated guesswork), a professional SLM uses a laboratory-grade Measurement Microphone, applies standardized frequency weighting, and relates measurements to a traceable 94 dB SPL reference. Environmental engineers use SLMs to verify compliance with noise ordinances, while occupational safety specialists measure workplace noise exposure.

The device consists of a Measurement Microphone at the front (mounted on a Tripod Mount), a Preamplifier and Analog Filter Module in the middle, and a Main Board DSP inside the Housing Assembly. The operator aims the microphone grille at a sound source, selects A-weighted or C-weighted measurement, chooses slow (1 s) or fast (125 ms) integration, and reads the sound pressure level in dB on the Display Module. An optional acoustic calibrator can verify accuracy in the field: a coupler generates a 94 dB reference tone, the meter reads it, and if the result is 94 ± 0.5 dB, the instrument is certified.

How it works

Sound waves strike the Protective Grille and pass through the Acoustic Port to the Microphone Element. This is a prepolarized condenser mic: the diaphragm moves in response to sound pressure, modulating the capacitance between itself and a fixed backplate. This tiny capacitance change is coupled to the Preamp IC, which amplifies the voltage by 26–46 dB (adjustable via the Gain Potentiometer) and drives the downstream Analog Filter Module.

Two parallel analog filters then process the amplified signal:

  • A-weighting attenuates very low frequencies (<100 Hz) and very high frequencies (>10 kHz) to match human hearing sensitivity to annoying noise (e.g., traffic, machinery).
  • C-weighting passes a wider band, used for impulse measurements (gunshots, explosions) or industrial assessments.

The user switches between them via a selector switch. The filtered signal is then fed to a High-Res ADC (high-resolution analog-to-digital converter), which samples the voltage at ≥44 kHz and converts each sample to a 16-bit digital value. The Microcontroller DSP processes these samples in real time:

  1. RMS level calculation: It squares each sample, accumulates the average over 1 second (Slow mode) or 125 ms (Fast mode), and takes the square root to compute the instantaneous root-mean-square (RMS) pressure.
  2. dB conversion: It computes dB SPL as: L = 20 × log₁₀(RMS / 20 µPa), where 20 µPa is the reference threshold of human hearing (0 dB).
  3. Display update: It formats the result to one decimal place and updates the Display Module every Slow or Fast cycle.
  4. Peak hold: It tracks the maximum value seen in the past few seconds and displays it separately, useful for detecting transient noise spikes.

An optional Calibration Interface acoustic coupler couples the microphone to a small reference sound chamber. When a 94 dB / 1 kHz tone is played (via an external speaker), the meter reads the signal and verifies calibration. If the meter reads 94 ± 0.5 dB, it is in specification. If it reads higher or lower, the preamp gain can be adjusted and the test repeated until accuracy is verified.

The Power System and Battery Pack (four AA cells) are sized for 50–100 hours of continuous operation. At idle (no measurement active), the DSP enters low-power mode and current drops to <5 mA. During active measurement, quiescent current is ~20 mA plus occasional DSP bursts to update the display, so typical battery life is 50–100 hours between replacements.

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Bill of materials

11 top-level lines · 39 rows shown · 311 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Housing Assembly 5 parts sound-level-meter-housing 1 5 assembly
1.1 Upper Case sound-level-meter-case-upper 1 part
1.2 Lower Case sound-level-meter-case-lower 1 part
1.3 Acoustic Port sound-level-meter-acoustic-port 1 part
1.4 Display Bezel sound-level-meter-display-bezel 1 part
1.5 Fastener Set fastener-set 1 part
2 Measurement Microphone 4 parts sound-level-meter-microphone 1 4 assembly
2.1 Microphone Element sound-level-meter-microphone-element 1 part
2.2 Protective Grille sound-level-meter-grille 1 part
2.3 Microphone Cartridge sound-level-meter-mic-cartridge 1 part
2.4 Connector connector 1 part
3 Preamplifier 3 parts sound-level-meter-preamp 1 52 assembly
3.1 Preamp IC sound-level-meter-preamp-ic 1 part
3.2 Gain Potentiometer sound-level-meter-gain-pot 1 part
3.3 SMD Passive (R/C/L) smd-passives 50× 50 part
4 Main Board 6 parts sound-level-meter-main-board 1 108 assembly
4.1 Bare PCB pcb-bare 1 part
4.2 Microcontroller mcu 1 part
4.3 High-Res ADC sound-level-meter-adc-ic 1 part
4.4 RAM IC sound-level-meter-ram 1 part
4.5 SMD Passive (R/C/L) smd-passives 100× 100 part
4.6 Connector connector 4 part
5 Analog Filter Module 2 parts sound-level-meter-weighting-filters 1 83 assembly
5.1 Filter Op-Amp sound-level-meter-filter-opamp 3 part
5.2 SMD Passive (R/C/L) smd-passives 80× 80 part
6 Display Module 2 parts sound-level-meter-display 1 2 assembly
6.1 LCD Panel lcd-panel 1 part
6.2 Backlight LED sound-level-meter-backlight-led 1 part
7 Calibration Interface 1 parts sound-level-meter-calibration-interface 1 1 assembly
7.1 Connector connector 1 part
8 Tripod Mount 2 parts sound-level-meter-tripod-mount 1 2 assembly
8.1 Mount Plate sound-level-meter-mount-plate 1 part
8.2 Fastener Set fastener-set 1 part
9 Power System 3 parts sound-level-meter-power-system 1 52 assembly
9.1 Battery Holder sound-level-meter-battery-holder 1 part
9.2 Power Supply power-supply 1 part
9.3 SMD Passive (R/C/L) smd-passives 50× 50 part
10 Battery Pack sound-level-meter-battery 1 1 assembly
11 Fastener Set fastener-set 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$2k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

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