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Portable Voice Amplifier Product

Overview

A portable voice amplifier is a personal public address system used by teachers, tour guides, coaches, fitness instructors, and outdoor event coordinators to amplify their voice for a small to medium audience (20–50 people). The system consists of a battery-powered amplifier unit worn on the waist, a headset with boom microphone and sidetone earpiece, and an external speaker that sits on a stand or tripod.

The user speaks into the Headset Assembly's boom mic; the signal is amplified by 20–40 dB and sent to the External Speaker, which projects it to the audience at conversational volume without straining the speaker's voice. The sidetone earpiece allows the user to hear their own amplified voice with ~30 ms latency, providing feedback for natural speech pacing.

Unlike high-power PA systems, a portable amplifier is self-contained, battery-powered, and light enough to wear for 8+ hours.

How it works

The Boom Microphone, a cardioid condenser microphone, sits ~5–10 cm in front of the user's mouth on a flexible gooseneck. When the user speaks, the Mic Capsule vibrates and outputs an analog voltage proportional to the acoustic pressure. The Input Preamp's Mic Amp IC amplifies this signal by ~40 dB and bandpass-filters it (80 Hz – 12 kHz) to remove wind noise and DC offsets.

The signal then splits into two paths:

  1. Main output path: The signal feeds the Tone & EQ Module module, where [[voice-amplifier-tone-potentiometer|three potentiometers]] control bass, mid, and treble shelving. A user can brighten the sound (lift treble) for improved intelligibility in a noisy outdoor setting, or roll off bass to reduce microphone handling rumble. The filtered signal then enters the Power Amplifier Module's Output Amp IC, a Class-AB output stage supplying 2–5 W of audio power. This drives the External Speaker, a 3–5 inch woofer in a vented enclosure, to 100+ dB SPL.

  2. Sidetone path: A small portion of the post-preamp signal is sent to the Monitor Earpiece's Monitor Speaker, so the user hears their own voice delayed by ~30 ms. This feedback is crucial: without it, speakers unconsciously increase loudness to compensate, defeating the amplifier.

The Main PCB's Microcontroller routes audio through an ADC IC (input) and DAC IC (output) to enable digital control of gain, EQ recall, and muting. The user adjusts overall volume via the Volume Potentiometer, a physical rotary potentiometer that modulates the preamp gain in real-time.

Power Supply

The Battery Module is a 3.7 V or 7.4 V li-ion cell with a BMS Board for overcurrent and over-discharge protection. The Power Amplifier Module draws ~1–2 A at full output, so endurance at moderate volume (50% output, ~50 mW average draw) is 8–10 hours. A Battery Indicator LED shows battery state; when the voltage drops below ~3.0 V per cell, an audible alarm warns the user.

USB charging via USB Charger restores a full charge in 2–3 hours.

Microphone Technique

Cardioid mics have a null at the rear (180°), so the boom is positioned just below the mouth rather than on the lip. This rejects audience chatter and feedback from the speaker behind the user. Wind noise from breath is mitigated by the Wind Screen, a foam ball that reduces plosive bursts and sibilance artifacts.

The Phantom Power Supply supply is optional; it supplies 48 V for condenser mics that require it. Most portable systems use simpler electret condensers (self-biased, no phantom needed) to reduce power consumption.

Typical Use Case

An instructor wears the Processor Unit on a belt clip. The Headset Assembly boom sits in front of the mouth, and the earpiece sits in one ear. The External Speaker stands on a tripod in the center or front of the classroom. As the instructor moves around the room, the wireless signal from the mic to the amplifier is uninterrupted (the cable is routed under clothing or over the shoulder). The instructor adjusts volume with the Volume Potentiometer knob, and if the room is very noisy, they engage the Tone Mode Switch to boost the "clarity" EQ preset (lifting 2–4 kHz).

Feedback Prevention

If the speaker points the External Speaker toward the Boom Microphone, acoustic feedback occurs: the amplified signal from the speaker re-enters the mic, is re-amplified, and oscillates. The cardioid pickup pattern of the boom mic provides natural feedback rejection (speaker behind user's mouth). If feedback starts (a ringing tone), the user rotates the speaker to the side or lowers volume. Some amplifiers include phase-reverse switches to add another 180° of cancellation.

Maintenance

The Mic Capsule can clog with saliva or dust; it should be cleaned with a soft brush or replaced yearly in high-use environments. Headset cables develop intermittent shorts from repeated flexing; the Mic Cable and Earphone Cable should be strain-relieved or replaced every 1–2 years. Speaker drivers can blow if exposed to excessive volume spikes; a protective Speaker Grille helps, but operation above 105 dB SPL is not recommended.

Build & assembly graph

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Bill of materials

7 top-level lines · 65 rows shown · 144 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Headset Assembly 5 parts voice-amplifier-headset 1 10 assembly
1.1 Boom Microphone 4 parts voice-amplifier-boom-mic 1 4 assembly
1.1.1 Mic Capsule voice-amplifier-mic-capsule 1 part
1.1.2 Boom Arm voice-amplifier-boom-arm 1 part
1.1.3 Mic Connector voice-amplifier-mic-connector 1 part
1.1.4 Mic Cable voice-amplifier-mic-cable 1 part
1.2 Monitor Earpiece 3 parts voice-amplifier-earpiece-monitor 1 3 assembly
1.2.1 Monitor Speaker voice-amplifier-earpiece-speaker 1 part
1.2.2 Earpiece Housing voice-amplifier-earpiece-housing 1 part
1.2.3 Earphone Cable voice-amplifier-earphone-cable 1 part
1.3 Head Frame voice-amplifier-head-frame 1 part
1.4 Wind Screen voice-amplifier-wind-screen 1 part
1.5 Fastener Set fastener-set 1 part
2 Processor Unit 6 parts voice-amplifier-processor 1 113 assembly
2.1 Main PCB 5 parts voice-amplifier-main-pcb 1 44 assembly
2.1.1 Bare PCB pcb-bare 1 part
2.1.2 Microcontroller mcu 1 part
2.1.3 DAC IC voice-amplifier-dac 1 part
2.1.4 ADC IC voice-amplifier-adc 1 part
2.1.5 SMD Passive (R/C/L) smd-passives 40× 40 part
2.2 Power Amplifier Module 4 parts voice-amplifier-power-amp 1 23 assembly
2.2.1 Output Amp IC voice-amplifier-output-amp-ic 1 part
2.2.2 Output Transformer voice-amplifier-output-transformer 1 part
2.2.3 Speaker Protection voice-amplifier-speaker-protection 1 part
2.2.4 SMD Passive (R/C/L) smd-passives 20× 20 part
2.3 Tone & EQ Module 3 parts voice-amplifier-tone-eq 1 24 assembly
2.3.1 Tone Potentiometer voice-amplifier-tone-potentiometer 3 part
2.3.2 Tone Network voice-amplifier-tone-network 1 part
2.3.3 SMD Passive (R/C/L) smd-passives 20× 20 part
2.4 Input Preamp 4 parts voice-amplifier-input-preamp 1 18 assembly
2.4.1 Mic Amp IC voice-amplifier-mic-amp-ic 1 part
2.4.2 Phantom Power Supply voice-amplifier-phantom-power 1 part
2.4.3 Input Filter voice-amplifier-input-filter 1 part
2.4.4 SMD Passive (R/C/L) smd-passives 15× 15 part
2.5 Output Stage 3 parts voice-amplifier-output-stage 1 3 assembly
2.5.1 Speaker Jack voice-amplifier-speaker-jack 1 part
2.5.2 Output Coupling Cap voice-amplifier-output-coupling 1 part
2.5.3 Fastener Set fastener-set 1 part
2.6 Fastener Set fastener-set 1 part
3 External Speaker 5 parts voice-amplifier-speaker 1 5 assembly
3.1 Speaker Driver voice-amplifier-speaker-driver 1 part
3.2 Speaker Enclosure voice-amplifier-speaker-enclosure 1 part
3.3 Speaker Grille voice-amplifier-speaker-grille 1 part
3.4 Speaker Bracket voice-amplifier-speaker-bracket 1 part
3.5 Speaker Cable voice-amplifier-speaker-cable 1 part
4 Battery Module 5 parts voice-amplifier-battery 1 5 assembly
4.1 Li-Ion Cell voice-amplifier-li-ion-cell 1 part
4.2 BMS Board bms-board 1 part
4.3 USB Charger voice-amplifier-usb-charger 1 part
4.4 Battery Indicator voice-amplifier-battery-indicator 1 part
4.5 Fastener Set fastener-set 1 part
5 Cable Interconnect 3 parts voice-amplifier-cables 1 3 assembly
5.1 Mic Cable voice-amplifier-mic-cable 1 part
5.2 Earphone Cable voice-amplifier-earphone-cable 1 part
5.3 Speaker Cable voice-amplifier-speaker-cable 1 part
6 Waistband Mount 4 parts voice-amplifier-waistband 1 4 assembly
6.1 Belt Clip voice-amplifier-belt-clip 1 part
6.2 Shoulder Strap voice-amplifier-shoulder-strap 1 part
6.3 Adjustment Straps voice-amplifier-adjustment-straps 1 part
6.4 Fastener Set fastener-set 1 part
7 Control Panel 4 parts voice-amplifier-controls 1 4 assembly
7.1 Volume Potentiometer voice-amplifier-volume-pot 1 part
7.2 Power Button voice-amplifier-power-button 1 part
7.3 Tone Mode Switch voice-amplifier-tone-switch 1 part
7.4 Control PCB voice-amplifier-control-pcb 1 part

Sourcing — likely vendors

Companies that make this · indicative price $50–$2k · MOQ & lead are typical
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 units 8–14 wks
🇺🇸Jabil
jabil.com ↗
St. Petersburg, US Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Flex
flex.com ↗
Austin, US Electronics manufacturing 1,000 units 8–14 wks
🇨🇦Celestica
celestica.com ↗
Toronto, CA Electronics manufacturing 1,000 units 8–14 wks
🇺🇸Sanmina
sanmina.com ↗
San Jose, US Electronics manufacturing 1,000 units 8–14 wks

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