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Control System

Assembly

A PLC holds the vacuum and steam pressure and adjusts feed and product flow to hit a target concentration, usually inferred from a density or refractometer reading. It coordinates the steam, vacuum, and pump loops and runs the CIP sequence. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Control System parts and their functions

8 top-level parts · 602 parts in total · full bill of materials below
Control System parts diagram: 1 PLC controller, 2 operator HMI, 3 variable-frequency drive, 4 control cabinet, 5 power supply, 6 density sensor, 7 temperature sensor, 8 relay. 602 parts in 8 top-level items.
Control System parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 PLC Controller 4 parts 1× PLC controller
2 Operator HMI 4 parts 1× Operator HMI
3 Variable-Frequency Drive 4 parts 4× Pump drives
4 Control Cabinet 1× Control cabinet
5 Power Supply 1× Cabinet power supply
6 Density Sensor 1× Concentration sensor
7 Temperature Sensor 6× Process sensors
8 Relay 16× Interposing relays

3D model

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Build & assembly graph

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Bill of materials for Control System

8 top-level lines · 23 rows shown · 602 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 PLC Controller 4 parts eff-plc 1× 1 209 assembly
1.1 Bare PCB pcb-bare 1× 1 · part
1.2 Microcontroller mcu 2× 2 · part
1.3 I/O Module eff-io-module 6× 6 · part
1.4 SMD Passive (R/C/L) smd-passives 200× 200 · part
2 Operator HMI 4 parts eff-hmi 1× 1 4 assembly
2.1 LCD Panel lcd-panel 1× 1 · part
2.2 Touch Digitizer touch-digitizer 1× 1 · part
2.3 Bare PCB pcb-bare 1× 1 · part
2.4 Microcontroller mcu 1× 1 · part
3 Variable-Frequency Drive 4 parts eff-vfd 4× 4 91 assembly
3.1 Bare PCB pcb-bare 1× 4 · part
3.2 IGBT Power Module igbt-module 1× 4 · part
3.3 DC-Link Capacitor dc-link-cap 2× 8 · part
3.4 Gate Driver Board 3 parts gate-driver-board 1× 4 87 assembly
3.4.1 Bare PCB pcb-bare 1× 4 · part
3.4.2 Gate Driver IC gate-driver-ic 6× 24 · part
3.4.3 SMD Passive (R/C/L) smd-passives 80× 320 · part
4 Control Cabinet eff-control-cabinet 1× 1 · part
5 Power Supply power-supply 1× 1 · part
6 Density Sensor eff-density-sensor 1× 1 · part
7 Temperature Sensor temperature-sensor 6× 6 · part
8 Relay relay 16× 16 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks