Control Panel
AssemblyElectrical and hydraulic control console with PLC, contactor array, and operator interface for automated weld cycle sequencing. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.
Control Panel parts and their functions
6 top-level parts · 7 parts in total · full bill of materials below
| # | Part | Qty | What it does |
|---|---|---|---|
| 1 | Microcontroller | 1× | PLC with weld program memory |
| 2 | Contactor Bank | 1× | AC contactors switching transformer primary |
| 3 | Current Monitor Board | 1× | Welding current feedback and control board |
| 4 | Hydraulic Controller | 1× | Proportional valve driver electronics |
| 5 | Bare PCB | 1× | Signal conditioning and safety interlocks |
| 6 | Relay | 2× | Main contactor and solenoid relays |
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Bill of materials for Control Panel
6 top-level lines · 6 rows shown · 7 parts total · indented to 3 levels| # | Item / sub-assembly | Part no. | Qty/assy | Ext. qty | Parts | Type |
|---|---|---|---|---|---|---|
| 1 | Microcontroller | mcu | 1× | 1 | · | part |
| 2 | Contactor Bank | rail-flash-butt-welder-contactor-bank | 1× | 1 | · | part |
| 3 | Current Monitor Board | rail-flash-butt-welder-current-monitor | 1× | 1 | · | part |
| 4 | Hydraulic Controller | rail-flash-butt-welder-hydraulic-proportional-controller | 1× | 1 | · | part |
| 5 | Bare PCB | pcb-bare | 1× | 1 | · | part |
| 6 | Relay | relay | 2× | 2 | · | part |
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Sourcing: possible vendors
Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$200. How estimates work| Vendor | HQ | Specialty | MOQ | Lead time |
|---|---|---|---|---|
| bharatforge.com ↗ | Pune, IN | Forgings & metal parts | 500 pcs | 6–10 wks |
| dicastal.com ↗ | Qinhuangdao, CN | Aluminium castings & wheels | 500 pcs | 6–10 wks |
| tataautocomp.com ↗ | Pune, IN | Auto components | 500 pcs | 6–10 wks |
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🇸🇬Beyonics
beyonics.com ↗
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Singapore | Precision metal & mfg | 500 pcs | 6–10 wks |
| sundaram-clayton.com ↗ | Chennai, IN | Die castings | 500 pcs | 6–10 wks |