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Unwind Unit

Assembly

Holds the parent film reel and feeds it at controlled tension, with a dancer roller for tension feedback and a splice table for roll changes. A full specification article for this item is being written. Meanwhile its bill of materials and connections are below.

Unwind Unit parts and their functions

4 top-level parts · 35 parts in total · full bill of materials below
Unwind Unit parts diagram: 1 reel shaft & chuck, 2 tension motor, 3 dancer roller, 4 splice table. 35 parts in 4 top-level items.
Unwind Unit parts diagram. Numbers match the table below; each box is one top-level part or assembly with what it contains.
#PartQtyWhat it does
1 Reel Shaft & Chuck 2 parts 1× Air-expanding chuck shaft
2 Tension Motor 5 parts 1× Unwind brake/tension drive
3 Dancer Roller 3 parts 1× Spring/air-loaded roller whose position reports web tension back to the tension loop.
4 Splice Table 1×

3D model

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Build & assembly graph

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Bill of materials for Unwind Unit

4 top-level lines · 21 rows shown · 35 parts total · indented to 3 levels
# Item / sub-assembly Part no. Qty/assy Ext. qty Parts Type
1 Reel Shaft & Chuck 2 parts flexo-press-reel-shaft 1× 1 4 assembly
1.1 Air-Expanding Chuck flexo-press-air-chuck 2× 2 · part
1.2 Ball Bearing ball-bearing 2× 2 · part
2 Tension Motor 5 parts flexo-press-tension-motor 1× 1 26 assembly
2.1 Stator Assembly 3 parts stator-assembly 1× 1 3 assembly
2.1.1 Stator Core (laminations) stator-core 1× 1 · part
2.1.2 Copper Winding copper-winding 1× 1 · part
2.1.3 Slot Insulation stator-insulation 1× 1 · part
2.2 Rotor Assembly 4 parts rotor-assembly 1× 1 19 assembly
2.2.1 Rotor Shaft rotor-shaft 1× 1 · part
2.2.2 Rotor Core rotor-core 1× 1 · part
2.2.3 Neodymium Magnet neodymium-magnet 16× 16 · part
2.2.4 Ball Bearing ball-bearing 1× 1 · part
2.3 Motor Housing motor-housing 1× 1 · part
2.4 Ball Bearing ball-bearing 2× 2 · part
2.5 Oil Seal oil-seal 1× 1 · part
3 Dancer Roller 3 parts flexo-press-dancer-roller 1× 1 4 assembly
3.1 Idler Roller Shell flexo-press-roller-shell 1× 1 · part
3.2 Dancer Position Sensor flexo-press-dancer-sensor 1× 1 · part
3.3 Ball Bearing ball-bearing 2× 2 · part
4 Splice Table flexo-press-splice-table 1× 1 · part

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Sourcing: possible vendors

Browse the supplier directory → Prices, MOQ, and lead times are algorithmic estimates, not quotes, and not claims about these companies. Company mappings are curated by keyword; est. price band $0.50–$100. How estimates work
VendorHQSpecialtyMOQLead time
🇨🇳Foxconn
foxconn.com ↗
Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
flex.com ↗ Singapore Electronics contract mfg 1,000 pcs 6–10 wks
dixoninfo.com ↗ Noida, IN Electronics contract mfg 1,000 pcs 6–10 wks
bydelectronic.com ↗ Shenzhen, CN Electronics contract mfg 1,000 pcs 6–10 wks
🇸🇬Venture Corp
venture.com.sg ↗
Singapore Electronics contract mfg 1,000 pcs 6–10 wks